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Weifang Huayu Plastic Machinery Co., Ltd.
Weifang Huayu Plastic Machinery Co.,Ltd. was founded in 2002, the manufacturer specialized in superlarge automatic blow moulding machine. The company intergrates the leading technique and concept indomestic and abroad, specializing in the design, production, and sales of large automatic blow mouldingmachine from one to ten layers products.Our company's blow moulding machine can produce various types of plastic water tanks range from 50liters to 30000 liters, including lBC tank, double L ring ...
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No. of Employees:
120+
Annual Sales:
5633802+
Year Established:
2002
Export p.c:
80%
WE PROVIDE
THE BEST SERVICE!
You can contact us in various ways
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Tel
86-152-6568-7399
Fax
86-0536-770-9997
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8615265687399
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15265687399

quality IBC Blow Moulding Machine & L-Ring Drum Blow Moulding Machine factory

1200KN Clamping Force Drum Blow Molding Machine The Perfect Solution for High Capacity Plasticizing Needs

Average Power:200kw

Advantages:Servo Motor Remote Control

Temperature Control:PLC Module

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Revolutionize Pallet Production with 90KW Extruder Motor Pallet Blow Moulding Machine Video

Revolutionize Pallet Production with 90KW Extruder Motor Pallet Blow Moulding Machine

Max. Container Volume:200L

Power Source:Electric

Application:Pallet Production

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Customized Plastic Pallet Machine with 90KW Extruder Motor and 50KG Accumulator Capacity Video

Customized Plastic Pallet Machine with 90KW Extruder Motor and 50KG Accumulator Capacity

Max. Mould Thickness:500mm

Voltage:Customized

Warranty:1 Year

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Blow Moulding 1000L Multilayers Water Tank Machine with Customizable Hollow Part Volume

Parison Control:MOOG 200point

Cooling System:Water Cooling

Platen Distance:850*2600mm

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WHAT CUSTOMERS SAYS
Mr.Singh
We have the business relation from 2012,We have first machine in 2012, and right now we have 20 machine at our place.We still looking for purchse more mahcine
Mr.Damon
We're from India,our company start business with them from 2019.Their machine is very good,for the past five years, it has been running very well.And they are very cooperate people, good quality machine is make our relation better and better
Mr.Abina
Huayu is our best partner, both pre-sales and after-sales, they have provided us with a lot of help. Whenever we need technical guidance, they are always able to provide us with help as soon as possible.We are very willing to cooperate with them.
Mr.Saeed
Our company is located in the United States, and we have never used Chinese machines before cooperating with Huayu. We have been using German machines before. Two years ago, we purchased our first blow molding machine from Huayu and their machine was very good. The machine has been running smoothly and the products produced are very popular.
Mr.Nico
Huayu is a very professional company that provides us with a complete set of IBC production lines. IBC is a new business for us, and with their help we have finished workshop construction, machine installation, and production.We are very grateful to them and will continue to cooperate more with them in the future.
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High-Quality Blow Molding Machines for Superior Plastic Product Manufacturing
High-Quality Blow Molding Machines for Superior Plastic Product Manufacturing
High-Quality Blow Molding Machines for Superior Plastic Product Manufacturing   **Introduction** As a leading manufacturer and supplier of **advanced blow molding machines**, we specialize in delivering high-performance equipment designed for producing durable, precision-engineered plastic products. Whether you need **small bottles, industrial containers, or large 5000-liter water tanks**, our blow molding machines provide unmatched efficiency, reliability, and cost-effectiveness. In this article, we will explore the **key features, benefits, and applications** of our blow molding machines, helping you understand why they are the best choice for your production needs.     Why Choose Our Blow Molding Machines?   1. Cutting-Edge Technology for Maximum Efficiency Our blow molding machines incorporate **state-of-the-art extrusion, clamping, and blowing systems** to ensure high-speed production with minimal material waste. Features include: PLC-controlled automation** for precise operation Energy-saving hydraulic systems** to reduce power consumption Advanced mold cooling technology** for faster cycle times   2. Versatility for Various Applications We offer machines for: Extrusion Blow Molding (EBM)** – Ideal for **large containers (500L to 5000L tanks), drums, and industrial packaging** Injection Blow Molding (IBM)** – Perfect for **small, high-precision bottles (pharmaceutical, cosmetic, and food industries)** Stretch Blow Molding (SBM)** – Used for **PET bottles (water, beverages, and liquid packaging)**   3. High-Quality, Durable Output Our machines produce: - **Seamless, leak-proof containers** with uniform wall thickness - **Strong, impact-resistant products** using **HDPE, PP, PET, and other engineering plastics** - **Customizable molds** for unique shapes, sizes, and branding   4. Low Maintenance & Long Service Life** Built with **robust steel frames, high-precision components, and corrosion-resistant parts**, our machines ensure: - **Minimal downtime** with easy maintenance access - **Long operational lifespan** with proper care - **24/7 technical support** for troubleshooting and upgrades --- --- Custom Solutions & After-Sales Support We understand that every manufacturer has unique needs. That’s why we offer: ✔ **Custom machine configurations** (size, output speed, automation level) ✔ **Mold design & fabrication services** ✔ **Installation, training, and maintenance support** ✔ **Spare parts availability & lifetime technical assistance**  
2025-05-30
5000-Liter Water Tank Blow Molding Machine: Technology and Applications**
5000-Liter Water Tank Blow Molding Machine: Technology and Applications**
5000-Liter Water Tank Blow Molding Machine: Technology and Applications   Introduction The 5000-liter water tank blow molding machine is a specialized industrial equipment designed for manufacturing large-capacity plastic water storage containers. These machines are widely used in agriculture, industrial water storage, and residential water supply systems due to their efficiency, durability, and cost-effectiveness. This article explores the working principle, key components, advantages, and applications of 5000-liter blow molding machines.   Working Principle of Blow Molding Machines Blow molding is a manufacturing process used to create hollow plastic parts, such as water tanks, by inflating a heated plastic parison (a tube-like piece of molten plastic) inside a mold. The 5000-liter water tank blow molding machine follows these key steps: 1. Extrusion of Parison – The machine melts high-density polyethylene (HDPE) or other suitable plastics and extrudes them into a tubular shape. 2. Mold Clamping – The mold, shaped like the desired water tank, closes around the parison. 3. Blowing Phase – Compressed air is injected into the parison, expanding it to fit the mold’s contours. 4. Cooling and Ejection – The plastic cools and solidifies, after which the mold opens to release the finished tank. Key Components of a 5000-Liter Blow Molding Machine 1. Extrusion System– Melts and shapes the plastic material into a parison. 2. Hydraulic or Electric Clamping Unit – Ensures precise mold closing with high force to withstand blowing pressure. 3. Blow Pin and Air System – Injects compressed air to expand the parison uniformly. 4. Mold Cooling System – Reduces cycle time by rapidly cooling the plastic. 5. Control System – Advanced PLC (Programmable Logic Controller) for automation and precision.   Advantages of 5000-Liter Blow Molding Machines - **High Production Capacity** – Capable of producing large water tanks efficiently. - **Material Efficiency** – Minimizes plastic waste compared to other molding techniques. - **Durability and Strength** – Produces seamless, robust tanks resistant to cracks and leaks. - **Customization** – Molds can be modified for different shapes, sizes, and thicknesses. - **Automation** – Reduces labor costs and ensures consistent product quality.   Applications of 5000-Liter Water Tanks - **Agricultural Water Storage** – Used for irrigation and livestock water supply. - **Industrial Use** – Stores water for manufacturing processes and firefighting systems. - **Residential Water Supply** – Provides clean water storage in areas with irregular water access. - **Chemical and Liquid Storage** – Suitable for non-corrosive liquid storage with proper material selection.   Conclusion The 5000-liter water tank blow molding machine is an essential piece of equipment for producing large, durable plastic storage solutions. With advanced automation, energy efficiency, and high output capabilities, these machines meet the growing demand for reliable water storage systems across various industries. As technology advances, future developments may include faster cycle times, enhanced material options, and smarter control systems for even greater efficiency. By investing in a high-quality blow molding machine, manufacturers can ensure the production of strong, leak-proof water tanks that serve critical needs in agriculture, industry, and domestic applications.
2025-05-30
The  advantages  of   Weifang  Huayu  Blow  Moulding  Machine
The advantages of Weifang Huayu Blow Moulding Machine
The  company places technological places  technological  innovation  in a prominent   position  and  has  an  experienced  technology   research and  development  team  of  over 20 people. At  present , we have   obtained  over  a  hundred  patent  certificates,  ISO9001 standard  quality   management  system  certification, SGS  third-party  certification , and  CE  certification.   The  equipment  adopts  the  latest  technologies  such as  servo  motor,  induction  heater  and   remote  service   controller  to  ensure  eneergy- saving   and  stable  operation  of  the  equipment.     Servo  motor, saving  ennergy  efficiency  and  reduce  production  cost.   Induction  heater  short  heating  time  and  precise  temperature  control,  can save  40%——60% energy  consumption.   Remote   control   module,which  can  remotely  monitor  the  operation  of  equipment   and  solve  equipment   problems  online.   Automatic  flash  removal  device,  automatic  remove  the  flash  of  IBC  tank.   Integral  electric  cabinet,equipped   with  air  conditioner,  can  adapt  to  abnormal  weather  working  environment .     Lubricating   system  cleaning  guide rail,  make  sure  machine  running   smoothly.
2025-05-19
Blow Moulding Machines: The Universal Shaper of Modern Manufacturing
Blow Moulding Machines: The Universal Shaper of Modern Manufacturing
Blow moulding machines, the backbone of plastic processing, utilize compressed air to transform molten polymers into high-performance products. Huayu Plastic Machinery’s blow moulding machines (50L-30,000L capacity) are redefining industrial standards through cutting-edge innovation.   1. **Chemical & Energy Solutions**  Huayu’s multi-layer co-extrusion technology produces IBC tanks with ±0.3mm wall thickness consistency. A Middle Eastern petrochemical client achieved 20-year service life with API 650-certified 30,000L tanks.   2. **Automotive & Aerospace**  HDPE fuel tanks made by blow moulding are 45% lighter than metal alternatives. In 2023, our flame-retardant PP battery casings (UL94 V-0 certified) enabled a 12% range increase for electric vehicles.   3. **Circular Economy Leadership**  Our 100% recycled PET processing technology helps European clients reduce carbon footprint by 62% while meeting Blue Angel certification for food-grade barrels.   4. **Agricultural Resilience**  UV-stabilized HDPE water tanks in Southeast Asia withstand typhoon conditions, extending service life to 15 years. A Philippine coconut oil exporter increased exports by 35% using FDA-approved containers.   **Tech Innovation**: Huayu’s Dynamic Wall Thickness Control System ensures 98.5% uniformity in 30-ton tanks, setting new industry benchmarks.  
2025-05-17
Huayu Machinery: Redefining Large-Scale Blow Moulding Excellence
Huayu Machinery: Redefining Large-Scale Blow Moulding Excellence
Since 2002, Weifang Huayu Plastic Machinery has pioneered industrial blow moulding machines (50L-30,000L), exporting to 40 countries with three flagship product lines: IBC tanks, dual-seal containers, and marine solutions.   **Competitive Edge**  - **Mega-Scale Engineering**: Our dual-parison extrusion technology produces 30-ton tanks with 15mm wall thickness, replacing German-made systems. A 25,000L line for Brazil delivers 8 units/hour.  - **AI-Driven Intelligence**: The self-learning thermal module reduces energy use by 25% while achieving 99.2% defect-free rate.  - **Material Science**: Nano-composite materials co-developed with DuPont increase impact resistance by 70%, enabling bullet-resistant safety containers.   **Global Impact**  - Saudi Aramco’s ASME BPE-certified chemical tanks (0.8MPa pressure rating) replaced US imports.  - Norwegian fishing fleets use Huayu buoys in -30°C Arctic waters with 60% lower maintenance costs over 5 years.  
2025-05-17
From Smart Factories to Space: The Next Frontier of Blow Moulding
From Smart Factories to Space: The Next Frontier of Blow Moulding
Huayu’s blow moulding machines are driving five revolutionary shifts in the Industry 5.0 era:   **Smart Manufacturing**  - 5G-enabled digital twins allow virtual commissioning, helping an auto parts supplier cut R&D time from 90 to 23 days.  - Blockchain tracing provides full carbon footprint data for EU CSRD compliance.   **Green Transformation**  - The 2025 hydrogen-powered production line achieves zero emissions, offsetting CO2 equivalent to 3,400 trees annually.  - Seaweed-based bioplastics (6-month degradation) co-developed with Cambridge University are used in recyclable fishing buoys.   **Space Exploration**  - Liquid hydrogen tanks for rockets withstand -253°C and 50MPa pressure with ±0.05mm wall accuracy.  - Lunar habitat prototypes use blow-molded modules weighing 80% less than metal alternatives.  
2025-05-17
Saudi International Plastics & Petrochemicals Exhibition
Saudi International Plastics & Petrochemicals Exhibition
                                    Saudi International Plastics & Petrochemicals Exhibition   Introduction:  As the largest UFI-certified professional exhibition in the plastics, rubber, petrochemical, and environmental technology industries in the Middle East, this event focuses on the entire supply chain to advance industrial diversification and sustainable development under Saudi Arabia’s Vision 2030. Covering raw materials, processing equipment, end-use applications, and green technologies, the exhibition serves as a global platform for B2B collaboration, technical exchange, and market expansion. Date & Venue: May 12-15, 2025, Riyadh International Convention & Exhibition Center.   Organizers: Riyadh Exhibitions Company (REC), with Chinese co-organizers including Guizhou Yuanchen Bohui and Qingdao Ruizhan.   Exhibit Scope: Plastics & Raw Materials: Resins, biodegradable materials, injection molding systems, plastic packaging products. Petrochemical Equipment: Refining units, chemical reactors, eco-friendly filtration systems. Environmental Technologies: Waste plastic recycling equipment, green manufacturing solutions.   Concurrent Event: Co-located with the Saudi Print and Pack International Exhibition to address full industrial chain needs.     Weifang  Huayu Plastic  Machinery  Co.,Ltd invite you  enter Riyach International Convention and Exhibition Centre.Our booth is 1A-223. Tel:+8615265687399 email:padraic@huayumachine.cn  
2025-05-10
Double-LRing Drum Blow Moulding Machine: Technology and Applications**
Double-LRing Drum Blow Moulding Machine: Technology and Applications**
Introduction Double-ring barrels, commonly used for industrial and chemical storage, require specialized blow molding machines to ensure durability, leak-proof design, and structural integrity. A **double-ring barrel blow molding machine** is engineered to produce these high-strength containers with reinforced rims for improved handling and stacking. This article explores the working principles, key features, advantages, and applications of these advanced machines. ---  **Working Principle of Double-Ring Barrel Blow Molding** The production of double-ring barrels typically follows the **extrusion blow molding (EBM)** process, with modifications to accommodate the reinforced ring structure. The key steps include: 1. **Plastic Melting & Parison Extrusion** – High-density polyethylene (HDPE) or other thermoplastics are melted and extruded into a tubular parison. 2. **Mold Clamping** – A two-part mold closes around the parison, shaping the barrel body and forming the double-ring structure at the top and bottom. 3. **Blowing & Expansion** – High-pressure air inflates the parison, forcing it against the mold walls to create the final shape. 4. **Cooling & Ejection** – The barrel cools inside the mold before being ejected, ensuring dimensional stability. For double-ring barrels, **additional mold features** are incorporated to create the reinforced rings, which enhance stacking strength and prevent deformation during transportation. ---  **Key Features of Double-Ring Barrel Blow Molding Machines** 1. **High-Precision Mold Design** - Custom molds with dual-cavity or multi-cavity options for efficient production. - Reinforced cooling channels to ensure uniform thickness in the ring structures. 2. **Advanced Extrusion System** - Screw and barrel designed for consistent plastic flow, reducing material waste. - Parison programming for controlled wall thickness distribution. 3. **Robust Clamping Mechanism** - High-tonnage hydraulic or electric clamping to maintain mold integrity under high pressure. 4. **Automated Control System** - PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) for precise operation monitoring. - Energy-saving servo motors for reduced power consumption. 5. **Post-Processing Options** - Trimming, leak testing, and labeling automation for a complete production line. ---  **Advantages of Double-Ring Barrel Blow Molding Machines**  **Superior Strength & Durability** – The double-ring design prevents deformation under heavy loads.  **Leak-Proof Performance** – Precise molding ensures airtight seals, ideal for liquid storage.  **High Production Efficiency** – Multi-cavity molds allow mass production with short cycle times.  **Material Savings** – Optimized parison control reduces plastic waste.✅ **Customization Flexibility** – Adjustable molds can produce different sizes (e.g., 30L, 60L, 200L) with varying ring thicknesses. ---  **Applications of Double-Ring Barrels** - **Chemical & Pharmaceutical Storage** – Safe containment of corrosive or hazardous liquids. - **Food & Beverage Industry** – Transporting oils, syrups, and other consumable liquids. - **Industrial Lubricants & Paints** – Stackable design maximizes storage space. - **Agriculture & Water Storage** – Durable barrels for fertilizers, pesticides, and irrigation systems.
2025-04-29
Double-LRing Drum Blow Moulding Machine: Technology and Applications**
Double-LRing Drum Blow Moulding Machine: Technology and Applications**
Introduction Double-ring barrels, commonly used for industrial and chemical storage, require specialized blow molding machines to ensure durability, leak-proof design, and structural integrity. A **double-ring barrel blow molding machine** is engineered to produce these high-strength containers with reinforced rims for improved handling and stacking. This article explores the working principles, key features, advantages, and applications of these advanced machines. ---  **Working Principle of Double-Ring Barrel Blow Molding** The production of double-ring barrels typically follows the **extrusion blow molding (EBM)** process, with modifications to accommodate the reinforced ring structure. The key steps include: 1. **Plastic Melting & Parison Extrusion** – High-density polyethylene (HDPE) or other thermoplastics are melted and extruded into a tubular parison. 2. **Mold Clamping** – A two-part mold closes around the parison, shaping the barrel body and forming the double-ring structure at the top and bottom. 3. **Blowing & Expansion** – High-pressure air inflates the parison, forcing it against the mold walls to create the final shape. 4. **Cooling & Ejection** – The barrel cools inside the mold before being ejected, ensuring dimensional stability. For double-ring barrels, **additional mold features** are incorporated to create the reinforced rings, which enhance stacking strength and prevent deformation during transportation. ---  **Key Features of Double-Ring Barrel Blow Molding Machines** 1. **High-Precision Mold Design** - Custom molds with dual-cavity or multi-cavity options for efficient production. - Reinforced cooling channels to ensure uniform thickness in the ring structures. 2. **Advanced Extrusion System** - Screw and barrel designed for consistent plastic flow, reducing material waste. - Parison programming for controlled wall thickness distribution. 3. **Robust Clamping Mechanism** - High-tonnage hydraulic or electric clamping to maintain mold integrity under high pressure. 4. **Automated Control System** - PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) for precise operation monitoring. - Energy-saving servo motors for reduced power consumption. 5. **Post-Processing Options** - Trimming, leak testing, and labeling automation for a complete production line. ---  **Advantages of Double-Ring Barrel Blow Molding Machines**  **Superior Strength & Durability** – The double-ring design prevents deformation under heavy loads.  **Leak-Proof Performance** – Precise molding ensures airtight seals, ideal for liquid storage.  **High Production Efficiency** – Multi-cavity molds allow mass production with short cycle times.  **Material Savings** – Optimized parison control reduces plastic waste.✅ **Customization Flexibility** – Adjustable molds can produce different sizes (e.g., 30L, 60L, 200L) with varying ring thicknesses. ---  **Applications of Double-Ring Barrels** - **Chemical & Pharmaceutical Storage** – Safe containment of corrosive or hazardous liquids. - **Food & Beverage Industry** – Transporting oils, syrups, and other consumable liquids. - **Industrial Lubricants & Paints** – Stackable design maximizes storage space. - **Agriculture & Water Storage** – Durable barrels for fertilizers, pesticides, and irrigation systems.
2025-04-29
The Advanced Technology of 1000-Liter Water Tank Blow Moulding Machines
The Advanced Technology of 1000-Liter Water Tank Blow Moulding Machines
Introduction The manufacturing of large-capacity plastic containers, such as 1000-liter water barrels (also known as IBC – Intermediate Bulk Containers), relies heavily on advanced blow molding technology. Blow molding machines designed for producing these large containers must meet high standards of durability, precision, and efficiency. This article explores the key aspects of 1000-liter water barrel blow molding machines, including their working principles, components, advantages, and applications.  **Working Principle of Blow Molding Machines** Blow molding is a manufacturing process used to create hollow plastic parts by inflating a heated plastic tube (parison) inside a mold. The process for 1000-liter barrels typically follows these steps: 1. **Extrusion of Parison** – The machine extrudes a molten plastic tube (usually HDPE – High-Density Polyethylene) vertically. 2. **Mold Clamping** – The mold closes around the parison, sealing it at the top and bottom. 3. **Blowing Phase** – Compressed air is injected into the parison, expanding it to match the mold’s shape. 4. **Cooling & Ejection** – The plastic cools and solidifies, after which the mold opens, and the finished barrel is ejected. For large containers like 1000L barrels, **stretch blow molding** or **extrusion blow molding (EBM)** methods are commonly used due to their ability to produce strong, lightweight, and uniform products.  **Key Components of a 1000L Barrel Blow Molding Machine** A high-capacity blow molding machine consists of several critical components: 1. **Extruder System** – Melts and feeds the plastic resin into the parison head. 2. **Hydraulic or Electric Mold Clamping Unit** – Ensures precise mold alignment and strong clamping force. 3. **Blow Pin & Air System** – Injects high-pressure air to shape the plastic. 4. **Cooling System** – Rapidly cools the molded product to reduce cycle time. 5. **Control System (PLC & HMI)** – Automates the process for consistency and efficiency. 6. **Mold (Tooling)** – Custom-designed to produce 1000L barrels with structural reinforcements.  **Advantages of Modern 1000L Blow Molding Machines** 1. **High Production Efficiency** – Automated systems enable fast cycle times, producing multiple barrels per hour. 2. **Material Savings** – Precise parison control minimizes plastic waste. 3. **Durability & Strength** – Produces thick-walled, impact-resistant barrels suitable for industrial use. 4. **Customization** – Molds can be adjusted for different shapes, handles, and threading. 5. **Energy Efficiency** – Advanced machines use servo-driven systems to reduce power consumption. **Applications of 1000-Liter Water Barrels** These large containers are widely used in industries such as: - **Water Storage & Transportation** – For drinking water, agriculture, and disaster relief. - **Chemical & Pharmaceutical Industries** – Storing liquids safely with UV-resistant and anti-corrosion properties. - **Food & Beverage Sector** – Transporting syrups, oils, and other consumable liquids. - **Industrial Use** – Storing lubricants, detergents, and other bulk liquids.  **Conclusion** The 1000-liter water barrel blow molding machine represents a crucial innovation in industrial plastic manufacturing. With advancements in automation, energy efficiency, and material science, these machines enable the production of robust, high-capacity containers that meet global demand. As industries continue to seek sustainable and cost-effective storage solutions, blow molding technology will play an increasingly vital role in large-container production. Investing in a high-quality blow molding machine ensures consistent output, reduced waste, and long-term profitability for manufacturers. Whether for water storage, chemicals, or food-grade applications, the 1000L barrel remains an essential product in modern logistics and industrial operations.
2025-04-29
Featured Machine: Huayu Industrial Blow Molding Solutions
Featured Machine: Huayu Industrial Blow Molding Solutions
In the realm of industrial container manufacturing, Huayu Plastic Machinery has always adhered to its original aspiration, specializing in the research, development, and manufacturing of medium - to large - scale hollow blow molding equipment. We’re dedicated to providing customers with efficient, stable, and highly customized solutions. Here, we’d like to highlight our Huayu series machines. These machines feature remarkable production capabilities, supporting the manufacturing of large plastic containers ranging from 50L to 30,000L. Equipped with a multi - point parison control system, they ensure uniform product structures and reliable quality. The servo - hydraulic systems enable both energy - saving and quiet operation. Moreover, the machines allow for quick mold changes, adapting rapidly to the production of various product specifications. Huayu series machines are widely used in industrial applications such as double - ring drums, IBC tanks, large detergent containers, and water treatment storage barrels. Thanks to their outstanding performance, our machines have been exported to countries like India, Indonesia, Saudi Arabia, and Turkey, winning unanimous recognition and acclaim from customers. If you’re in search of high - output, high - performance, and low - maintenance hollow blow molding equipment, Huayu Plastic Machinery’s professional machines are undoubtedly your top choice!
2025-04-07
What Is Blow Molding?
What Is Blow Molding?
Have you ever wondered how large plastic products like chemical drums, IBC tanks, and industrial liquid storage containers are made? The answer lies in “hollow blow molding,” a crucial process in the production of large - scale plastic items. Hollow blow molding is a manufacturing method where molten plastic is blown into a mold to create products with a hollow structure. Huayu Plastic Machinery has been deeply committed to extrusion blow molding technology. We’ve achieved remarkable results, especially in the production of medium - to large - scale containers, including double - ring drums, IBC tanks, and large - volume water tanks. Compared with other molding methods, blow molding has distinct advantages. It’s particularly suitable for producing lightweight yet high - strength hollow products. This technology is widely adopted in industries such as chemicals, oil, logistics, and agricultural liquid storage. It offers both high production efficiency and excellent material utilization. Huayu’s equipment can produce products ranging from 50L to 30,000L. If you have any requirements, feel free to contact us. We’ll provide you with a hollow molding solution tailored to your factory!
2025-04-07
Welcome to Visit Us at Shenzhen Exhibition!
Welcome to Visit Us at Shenzhen Exhibition!
Huayu Plastic Machinery extends a warm invitation to you to visit our booth at CHINAPLAS 2025. The event will be held in Shenzhen, China, this April. At the exhibition, we’ll grandly showcase a large IBC blow molding machine. In addition, a diverse range of medium - to large - scale hollow blow molding solutions will be on display. We sincerely hope you’ll join us at our booth for valuable exchanges! During this exhibition, our spotlight is on medium - to large - scale blow molding equipment. These machines are widely applied in crucial sectors like chemical packaging, water treatment, and logistics storage. Huayu blow molding machines boast remarkable production capabilities, supporting the manufacturing of containers ranging from 50L to 30,000L. They can effortlessly produce double - ring drums, stackable drums, IBC tanks, and large water tanks. Thanks to their outstanding quality, they’ve earned high acclaim from customers worldwide. Exhibition Details:Date: April 23–26, 2025Location: Shenzhen World Exhibition & Convention Center (Bao'an)Booth No.: 2F31 We’re eagerly looking forward to your visit at our booth. Let’s explore the cutting - edge trends in plastic processing together and create a brilliant future for the industry!
2025-04-07
Large hollow blow molding machine: the core technology of modern industrial plastic molding
Large hollow blow molding machine: the core technology of modern industrial plastic molding
#Large hollow blow molding machine: the core technology of modern industrial plastic molding ##1、 Overview of Large Hollow Blow Molding Machines As an important equipment in the plastic processing industry, large hollow blow molding machines play an irreplaceable role in modern industrial production. This type of equipment is mainly used for producing large hollow plastic containers with capacities ranging from tens of liters to thousands of liters, and is widely used in various fields such as chemical, food, medicine, agriculture, etc. Compared with small blow molding machines, large hollow blow molding machines have significant differences in technical parameters, structural design, and application scope, which can meet the production needs of large capacity and high-strength plastic products. The working principle of a large hollow blow molding machine is based on extrusion blow molding technology. By heating and melting thermoplastic raw materials and extruding them to form a preform, the preform is then placed in a mold for blow molding, and finally cooled to obtain the desired hollow product. This process may seem simple, but it actually involves the comprehensive application of multidisciplinary knowledge such as materials science, mechanical engineering, thermodynamics, and control technology. ##2、 Key technical characteristics of large hollow blow molding machines The extrusion system of a large hollow blow molding machine is one of its core components, usually designed with high-efficiency single screw or twin-screw extruders. For large equipment, the extrusion system must have high production capacity, high plasticizing ability, and good mixing performance. The extrusion capacity of modern large-scale blow molding machines can reach hundreds of kilograms per hour, with screw diameters mostly above 90mm, and some ultra large equipment even reaching over 150mm. To meet the processing requirements of different plastic raw materials, extrusion systems are usually equipped with advanced temperature control devices and screen changing systems to ensure stable melt quality. The storage type machine head is another key technology for large hollow blow molding machines. Unlike small blow molding machines, large equipment often adopts vertical or inclined storage tank designs, with a capacity of over 30L. This design solves the problem of weight sagging of medium-sized billets in the production of large products, while ensuring the uniformity of the billet wall thickness. The advanced machine head is also equipped with a wall thickness control system, which controls the thickness of different parts of the billet through programming, optimizes material distribution, improves product quality, and reduces raw material waste. In terms of mold clamping and locking systems, large hollow blow molding machines usually use hydraulic or hydraulic mechanical mold clamping mechanisms, with locking forces ranging from tens to hundreds of tons. Considering the weight and size of large molds, the equipment is often equipped with rapid mold replacement systems and mold preheating devices, significantly improving production efficiency. Some high-end models also use servo drive technology to achieve more precise mold closing control and faster cycle times. ##3、 Application Fields and Development Trends of Large Hollow Blow Molding Machines In the chemical industry, large hollow blow molding machines are mainly used to produce various chemical storage tanks, transport containers, and industrial packaging drums. These products need to have excellent chemical corrosion resistance, impact resistance, and long-term stability. In response to this demand, equipment manufacturers have developed large-scale blow molding machines specifically for processing engineering plastics such as HDPE and PP. Some models can also achieve multi-layer co extrusion to produce composite structure containers with barrier properties. The agricultural sector is another important market for large hollow blow molding machines. Large plastic products such as agricultural water storage tanks, pesticide containers, and livestock feed troughs have special requirements for equipment, such as the ability to produce oversized products and material formulas suitable for outdoor use conditions. Modern large-scale blow molding machines, through optimized design, are capable of producing single piece agricultural containers with a capacity exceeding 1000L, meeting the needs of large-scale development in modern agriculture. Environmental protection and energy conservation are the main trends in the development of large-scale hollow blow molding machines. Equipment manufacturers have significantly reduced energy consumption and raw material waste by improving screw design, optimizing heating systems, and recycling scrap materials. At the same time, advances in the processing technology of bio based plastics and recyclable materials have opened up new application spaces for large-scale blow molding machines. Intelligence is another important development direction. By introducing Internet of Things technology, artificial intelligence algorithms, and remote monitoring systems, large hollow blow molding machines are becoming increasingly "smart" and can achieve advanced functions such as predictive maintenance, automatic optimization of process parameters, and online detection of product quality. With the continuous advancement of materials science and manufacturing technology, large-scale hollow blow molding machines will continue to develop towards higher efficiency, precision, and environmental friendliness, providing better plastic molding solutions for various industries and promoting the technological upgrading and sustainable development of the entire industry chain.
2025-03-29
Large scale hollow blow molding machine: technical principles, applications, and development trends
Large scale hollow blow molding machine: technical principles, applications, and development trends
Large scale hollow blow molding machine: technical principles, applications, and development trends** ##1. Introduction** In the field of modern industrial manufacturing, plastic products are widely used in industries such as chemical, food, pharmaceutical, and agricultural due to their advantages of lightweight, corrosion resistance, and easy molding. Among them, the production of large hollow plastic containers (such as industrial storage tanks, chemical drums, IBC ton drums, etc.) cannot be separated from large hollow blow molding machines. This equipment adopts extrusion blow molding technology, which can efficiently manufacture large capacity and high-strength hollow plastic products. This article will delve into the working principle, key technologies, application areas, and future development trends of large-scale hollow blow molding machines. ##2. Working principle of large hollow blow molding machine** The large-scale hollow blow molding machine is mainly based on the extrusion blow molding technology, and its process flow can be divided into the following key steps: 1. Plastic melt extrusion: Plastic particles (such as HDPE, PP, etc.) enter the extruder through a hopper and melt and plasticize under heating and screw shearing, forming a uniform melt. 2. * * Material storage and billet forming * *: Molten plastic is extruded through a machine head to form a tubular parison. Large blow molding machines usually use a storage type head, which can store a sufficient amount of melt to ensure that the length and wall thickness of the billet meet the requirements of large capacity products. 3. * * Mold closing and blow molding * *: After the billet enters the mold, the mold quickly closes, and high-pressure air is injected into the interior of the billet to expand and fit the inner wall of the mold. After cooling and shaping, a hollow product is formed. 4. * * Cooling and Demolding * *: The molded product is solidified by the cooling system, and after the mold is opened, it is taken out by a robotic arm or conveyor belt to complete the production cycle. ##III. Key Technologies of Large Hollow Blow Molding Machines** ### **1. Efficient extrusion system** Large hollow blow molding machines are usually equipped with large-diameter single screw or twin-screw extruders to ensure high output and stable melt quality. The screw design needs to optimize plasticizing ability and adapt to different plastic raw materials (such as HDPE, PP, PET, etc.). Some high-end models use * * barrier type screws * * to reduce melt temperature fluctuations and improve product uniformity. ### **2. Storage type machine head and wall thickness control** Due to the long billet of large products, their own weight can easily cause sagging and deformation, making the storage cylinder type machine head a key configuration. Modern equipment is also equipped with a servo electric or hydraulic wall thickness control system (PWDS), which adjusts the thickness of the billet at different positions through programming, optimizes material distribution, and reduces waste. ### **3. High rigidity mold clamping system** Large blow molding machines need to withstand high-pressure blow molding forces, so hydraulic or hydraulic mechanical hybrid locking mechanisms are used, with locking forces typically ranging from 100 to 1000 tons. Some advanced models are driven by * * servo motors * * to improve mold clamping accuracy and speed, and shorten the molding cycle. ### **4. Automation and Intelligent Control** Modern large-scale blow molding machines widely use PLC (Programmable Logic Controller) and touch screen human-machine interface to achieve precise parameter adjustment. Some high-end models have introduced Internet of Things (IoT) technology, which supports remote monitoring, fault warning, and data analysis, improving production efficiency and equipment stability. ##4. Application Fields of Large Hollow Blow Molding Machines** ### **1. Chemical industry** Used for the production of chemical storage tanks, IBC drums, industrial packaging drums, etc., it is required to have characteristics such as corrosion resistance, impact resistance, and leakage prevention. Multi layer co extrusion blow molding technology can produce barrier containers suitable for storing hazardous chemicals. ### **2. Food and Beverage Industry** Large blow molding machines can manufacture food grade plastic barrels, water storage tanks, alcohol containers, etc., which comply with FDA or EU food contact material standards. ### **3. Agriculture and Environmental Protection Industry** Agricultural water storage tanks, pesticide barrels, livestock feed tanks, etc. all rely on large-scale blow molding machines for production. In addition, the processing technology of recycled plastics (rHDPE) is also promoting the manufacturing of environmentally friendly containers. ### **4. Automotive and logistics industry** Hollow plastic parts such as automotive fuel tanks and large logistics pallets require high mechanical strength and dimensional accuracy, and large blow molding machines can meet their production needs. ##5. Future Development Trends** 1. Energy conservation and environmental protection: Optimize screw design, adopt electromagnetic heating technology to reduce energy consumption, while improving the processing capacity of recycled plastics and reducing carbon emissions. 2. * * Intelligence and Digitalization * *: Combining AI algorithms to optimize process parameters and achieve adaptive control; Utilize big data analysis to predict equipment maintenance needs and reduce downtime. 3. * * Multi layer co extrusion technology * *: Develop 5-7 layer co extrusion blow molding technology to enhance the barrier and UV resistance of containers, meeting high-end packaging needs. 4. * * Oversized and high-precision * *: Develop equipment with greater clamping force and wider molding dimensions to meet the needs of emerging industries such as wind power and shipbuilding. ##VI. Conclusion** As a key equipment for plastic molding, large hollow blow molding machines play an important role in multiple industries. With the advancement of materials science, mechanical manufacturing, and intelligent control technology, its production efficiency, energy-saving and environmental performance, and intelligence level will continue to improve, providing more efficient and sustainable solutions for industrial manufacturing. In the future, large-scale hollow blow molding machines will expand their application space in fields such as new energy and environmentally friendly packaging.
2025-03-29
How does the blow moulding machine working
How does the blow moulding machine working
The working principle of blow moulding machine Blow moulding machine, also called hollow blow moulding, is a rapidly developing method of plastic processing. A blow moulding machine is a machine that uses the wind blowing from the machine to blow the plastic body to a certain shape of the cavity after spraying the liquid plastic to make the product. Blow moulding machines can be classified into three categories: extrusion blow moulding machines, injection blow moulding machines and special structure blow moulding machines. Blow moulding machine is mainly composed of hydraulic system, extruder,mold clamping system, die head electrical control system, inflation system, automatic clamping and other parts.It is used for blowing PE and other hollow products of various materials. Such as: square barrels, round barrels, beer preservation containers, tool boxes, lampshades, etc. The machine has high performance, low energy consumption and easy operation. At present, the high-end hollow machine on the market is a newer product developed and developed in combination with my country's national conditions. It selects high-quality hydraulic components, adopts PLC control, and adopts the most advanced FIFO storage head. On the basis of the advantages of traditional hollow aircraft, coupled with today's most advanced technology, its performance is more excellent and reliable. High efficiency and applicability have reached the level of similar products in Japan and Germany. The tubular plastic parison obtained by extrusion or injection molding of thermoplastic resin is placed in the mold while it is still hot (or heated to a softened state). It is closely attached to the inner wall of the mold, and after cooling and demoulding, it is taken out by a manipulator to obtain various hollow products The producing method of blown film is comparable in theory to blow moulding product, however it doesn’t use mould. From the attitude of plastic process technology classification, the molding method of blown film is typically enclosed in extrusion. The blow molding method began to supply denseness polythene vials from dry throughout war II. within the late Nineteen Fifties, with the birth of high-density polythene and therefore the development of blow molding machines, blow molding technology was wide used. the amount of hollow containers will reach thousands of liters, and a few production has adopted pc management. Plastics appropriate for blow molding embody polyester, vinyl resin, polypropene, polythene,etc., and therefore the obtained hollow containers ar wide used as industrial packaging containers. in step with the tactic of constructing the parison, blow molding may be divided into extrusion blow molding and injection blow molding. The new developed ones embody multi-layer blow molding and stretch blow molding. After more than 20 years of research, blow molding technology has made great progress in both theory and practice. However, combined with relevant information, it is found that the research work of blow molding technology is generally concentrated in a certain period of the molding process. Process-wide analysis Numerical simulations of different process factors are rare. The blow molding process can be roughly refined into three stages: parison molding, parison inflation, and cooling and solidification, and a close correlation is formed between them. The external structural shape and wall thickness distribution of the parison affect the expansion of the parison. The surface profile and wall thickness uniformity have a direct impact: for the parison inflation stage, the compressed air and the product thickness and temperature distribution obtained after inflation will affect the cooling and solidification process of the product, thereby affecting the product performance.Based on the above discussion, it is found that it is of great practical significance to strengthen the systematic numerical simulation of the whole process of blow molding, and to ensure the continuity of the simulation process, and then to more accurately describe the entire process of product molding, and the level of blow molding technology is also will increase accordingly. In the era of rapid social and economic development, the demand for hollow plastic products in various industries is increasing, and higher requirements are also placed on product quality, and the geometry of additional products is also becoming more and more complicated. In the process of plastic products, it has been stagnant for a long time in the production state of repeated mold trials in the past, so it is difficult to ensure that the production enterprises have a place to stand in the fierce market environment, and even have the risk of being eliminated. Based on the status quo, it is found that the related technologies of hollow blow molding in my country started relatively slowly, but developed rapidly in the later stage. Universities and major enterprises are actively participating in the research process of this technology. Diversity has a positive effect. Weifang Huayu Plastic Machinery Co., Ltd. was founded in 2002, a manufacturer specialized in super large automatic blow moulding machines. The company intergrates the leading technique and concept at home and abroad, formed his own design, produce, sale and after-sale system in the field of large automatic blow moulding machine for one to six layers products. The machines’ products are including any kinds of plastic tanks and drum (from 20L to 20,000L ) , tool box, car roofs, car oil tank, pellet, rice transplanter float, road block, advertising wall and so on. The machine is famous for his good quality, stable performance as well as high cost-effective. It’s not only well sold in China domestic market, but also in great demand in India, Southeast Asia, Saudi Arabic, South America, Africa etc. and gain a great reputation abroad. Recently the corporate breaks through in multilayer accumulator technique and fill many gaps in domestic blow moulding field. All the workers within the company square measure endeavoring all their efforts in analysis and developments and to create a globe whole, giving the most effective product and repair to any or all the purchasers.
2025-03-27
Huayu water tank introduction
Huayu water tank introduction
What is blow molding technology? Also known as blow molding, raw materials are extruded or injected to form plastic preforms. Place it in the open mold while it is still hot, and after closing the mold, introduce compressed air into the billet to inflate it and tightly adhere to the inner wall of the mold. After cooling, demold it to form various hollow blow molded products. What is injection molding process? A method of industrial product production modeling. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding, compression molding, and die-casting methods. Injection molding machine (abbreviated as injection machine or injection molding machine) is the main molding equipment that uses plastic molding molds to produce various shapes of plastic products from thermoplastic or thermosetting materials. Injection molding is achieved through injection molding machines and molds. The difference between blow molded and injection molded products In blow molding, the billet is formed by the machine head under low pressure and inflated at low pressure, mostly 0.2-1.0 MPa. Therefore, the residual stress of the product is small, and it has high resistance to various strains such as tension, impact, bending, and environmental factors, and has good usability. In injection molding, the melt needs to pass through the mold runner and gate under high pressure of 15-140 MPa, which can lead to uneven stress distribution. Blow molded plastics, such as PE, have a much higher relative molecular weight than injection grade plastics. The wall thickness of the product is uniform and consistent, and there is no need for post-processing. The product has no seam lines and minimal waste edges. Blow molded products are hollow, so their weight is lighter, while injection molded products have more structural components, so their weight is relatively heavier than blow molded products. Advantages of blow molding process Hollow blow molding machines have a small footprint, simple structure, and easy operation, requiring only 3-4 people. Blow molded products are generally made of high molecular weight high-density polyethylene resin, which is extruded and blow molded in one go. The molding process is fast and thorough; The product is fully formed, with stable internal quality and performance. Generally, a hollow blow molding machine can produce an average of 18-20 plastic water buckets per hour. For example, a 2000L water bucket weighing 40Kg can produce 8-9 pieces per hour. 1-2 workers can proficiently operate the fully automatic hollow blow molding machine, which is easy, labor-saving, and fast to operate. The product is lightweight, easy to handle, long-lasting, durable, wear-resistant, and drop resistant. Generally, it can have a multi-layer structure, and the defects caused by the fusion of plastic melt in each layer are staggered, greatly improving the impact resistance of the plastic bucket. The multi-layer structure of the hollow blow molded plastic bucket has multiple concepts: the outer layer is dark (blue), which can resist ultraviolet rays and light aging, and the inner layer is natural resin to ensure the purity of the contents and better use. The middle inner layer is made of recycled materials, which comply with the recycling co extrusion (RECOM) rules and are environmentally friendly. The outer layer is made of new raw materials while ensuring overall quality. Hollow blow molded plastic drums are made of high molecular weight high-density low-pressure polyethylene raw materials, which have the characteristics of high rigidity, creep resistance, wear resistance, and environmental stress cracking resistance. It can be widely used in packaging industries such as petroleum, chemical, pharmaceutical, and food.   Advantages of Huayu blow molding machine The company was founded in 2002 and has over 18 years of technical experience. There are over 600 Huayu blow molding machines in operation nationwide and in other countries around the world. 2. Focus on large-scale blow molding machines and molds, with stable machine performance, high production efficiency, energy conservation and environmental protection, and complete after-sales service. 3. Leading technology, with over 20 national patents for blow molding machines. We were the first to design and produce large hollow blow molding machines with 4, 5, and 6 layers. Leading domestic and international technology. 4. The machine head is independently developed and designed, with national patents and stable performance. 5. The unique screw design ensures that the plasticization of raw materials is fully uniform and efficient. Equipped with heating and water cooling devices to ensure the stability of plasticizing temperature. 6. The mold closing system adopts a double pull rod and three mold closing oil cylinder design, which enables fast, smooth, and noise free mold closing. 7. The wall thickness controller adopts the world's most advanced MOOG wall thickness controller, with fast response speed and precise control. Display wall thickness variation curve, easy and intuitive adjustment. 8. Adopting servo motors, with low energy consumption, high efficiency, and low noise.
2025-03-27
The operating principle of blow molding machine
The operating principle of blow molding machine
Blow molding machine, also known as hollow blow molding, is a rapidly developing plastic processing method. Blow molding machine is a machine that sprays liquid plastic and uses the wind force blown by the machine to attach the plastic body to a mold cavity of a certain shape, thereby producing products. Blow molding machines can be divided into three categories: extrusion blow molding machines, injection blow molding machines, and special structure blow molding machines. Hollow forming machine, mainly composed of extruder, head, hydraulic system, mold closing system, electrical control system, inflation system, automatic clamping and other parts, is used for blowing hollow products of PE and other various materials. Such as square barrels, round barrels, beer preservation containers, toolboxes, lampshades, etc. This machine has high performance, low energy consumption, and easy operation. At present, the high-end hollow machine on the market is a leading updated product developed and researched based on China's national conditions. It uses high-quality hydraulic components, adopts PLC control, and the most advanced first in first out material storage head. On the basis of the advantages of traditional hollow machines and the most advanced technology today, its performance is more outstanding and reliable. High efficiency and applicability have reached the level of similar products in Japan and Germany. The tubular plastic preform obtained by extrusion or injection molding of thermoplastic resin is placed in a split mold while it is hot (or heated to a softened state). After closing the mold, compressed air is immediately introduced into the preform to inflate it and tightly adhere to the inner wall of the mold. After cooling and demolding, it is removed by a robotic arm to obtain various hollow products. The manufacturing process of blown film is very similar in principle to blow molding of hollow products, but it does not use molds. From the perspective of plastic processing technology classification, the molding process of blown film is usually included in extrusion. Blow molding technology began to produce low-density polyethylene small bottles using dry methods during World War II. In the late 1950s, with the birth of high-density polyethylene and the development of blow molding machines, blow molding technology was widely applied. The volume of hollow containers can reach thousands of liters, and some production has adopted computer control. Plastics suitable for blow molding include polyethylene, polyvinyl chloride, polypropylene, polyester, etc. The resulting hollow containers are widely used as industrial packaging containers. According to the production method of preforms, blow molding can be divided into extrusion blow molding and injection blow molding, with newly developed methods including multi-layer blow molding and stretch blow molding. After more than 20 years of research, blow molding technology has made great progress both in theory and practice. However, based on relevant data, it has been found that the research on blow molding technology is generally focused on a certain period of the molding process, and numerical simulation of different process factors for the overall analysis of the entire process is relatively rare. The blow molding process can be roughly refined into three stages: billet forming, billet inflation, and cooling and solidification, which form a close correlation. The external structural shape and wall thickness distribution of the billet directly affect the surface contour and wall thickness uniformity of the billet inflation. For the billet inflation stage, the compressed air and the thickness and temperature distribution of the product obtained after inflation will affect the cooling and solidification process of the product, thereby affecting the performance of the product. Based on the above discussion, it is found that strengthening the systematic numerical simulation of the entire blow molding process has great practical significance and ensures the continuity of the simulation process, thereby more accurately explaining the entire process of product molding. The level of blow molding technology will also be correspondingly improved. In the context of rapid socio-economic development, there is a growing demand for hollow plastic products in various industries, and higher requirements are being put forward for product quality. In addition, the geometric shapes of products are becoming increasingly complex. If enterprises are stuck in the production state of repeated mold testing in the manufacturing process of hollow plastic products for a long time, it is difficult to ensure that they have a foothold in the fierce market environment, and there is even a risk of being eliminated. Based on the current situation, it is found that China's hollow blow molding technology started relatively slowly, but developed rapidly in the later stage. Universities and major enterprises are actively involved in the research process of this technology, which promotes the output of new production methods and the diversification of equipment.
2025-03-04
what is IBC tank
what is IBC tank
An introduction to IBC tank IBC ton barrel refers to IBC intermediate bulk container. It is an essential tool for modern storage and transportation of liquid products. The container is composed of an inner container and a metal frame. The inner container is blow-molded with high molecular weight and high density polyethylene, which has high strength, corrosion resistance and good hygiene. Internationally, it is called IBC (Intermediate Bulk Container, Intermediate Bulk Container); In China, it has many names: plastic container barrels, ton-packed square barrels, ton-packed container barrels, kiloliter barrels, IBC barrels, IBC container barrels... But there is no doubt that it is the big trend of liquid packaging in the world. Origin of the IBC tank In 1974, the world's first IBC plastic container was born... In the 1990s, IBC plastic containers became the most popular liquid packaging containers in the world, which are widely used in the filling and transportation of various liquids, viscous materials and powders... In July 1997, the United Nations passed the "International Maritime Dangerous Goods Code" (IMDG CODE), and IBC plastic container barrels are specified as the designated packaging containers for ocean shipping of dangerous goods in countries around the world... In October 1997, Asia's first IBC plastic container was born in Shanhai Container, and since then began the hard development of China's IBC market... In 2003, IBC plastic containers sold well all over the country, and more and more enterprises chose IBC containers to pack various chemical, food, medicine, oil and other products. Today, IBC plastic containers have successfully occupied more than 60% of the domestic IBC market, and will continue to be the leader and promoter of the liquid packaging trend. The advantages of IBC ton barrels are as follows: (1) More economical. The use of container barrel packaging can greatly reduce the cost of production, storage, transportation and operation. The cost reduction is not only reflected in the reduction of product prices, but also in the saving of manpower and material resources in the entire packaging process. Whether it is in stacking space (can save 35% of space), loading and unloading (convenient loading and unloading of forklifts, greatly reducing the trouble of manual handling), transportation (specially designed for container transportation, especially suitable for various container transportation) , Use (up to three years of service life, can be used repeatedly), IBC plastic container greatly reduces the cost, is your most economical packaging choice. (2) More secure. The ibc barrel is easy to use, economical and durable. With the development of internationalization, the ibc barrel has gradually become the mainstream product of liquid packaging, which can contain Class II and III dangerous goods. Safety has become the primary feature of IBC plastic containers, both in product design and in production. IBC plastic container with HDPE (high density polyethylene) inner tank and rigid frame has higher strength and better chemical resistance, can hold liquids with specific gravity up to 2.2, and is widely suitable for Class II and Class III hazards Packaging, shipping and storage of chemicals. (3) More environmentally friendly. The bottom of the product is equipped with a drain valve, which is convenient, rapid, thorough, safe, and easy to clean. Good chemical resistance and long service life allow IBC plastic containers to be used repeatedly, and each component can be recycled and reused, which makes it more environmentally friendly and becomes a new generation of liquid packaging containers. (4) More professional. The product structure is reasonable, firm and sturdy. It can be directly loaded and unloaded by forklifts, and can be stacked and stored. The combined design enables each component to be professionally produced and can be replaced at any time. Various optional components greatly increase the individuality of the container. degree to meet the ever-changing requirements of customers.
2025-03-04
What are the Differences Between Blow Molding Machines and Injection Molding Machines?
What are the Differences Between Blow Molding Machines and Injection Molding Machines?
What are the Differences Between Blow Molding Machines and Injection Molding Machines? Blow molding machines and injection molding machines are both widely used in plastic manufacturing,but they serve different purposes and have distinct characteristics.Here are the key differences between them: 1.Molding Process • Blow Molding: Blow molding involves creating a hollow plastic part by inflating a plastic parison(a pre-formed tube)inside a mold cavity.The plastic is then stretched and blown to take the shape of the mold.This process is ideal for producing hollow parts such as bottles,containers,and tanks. • Injection Molding: Injection molding involves injecting molten plastic material into a closed mold cavity under high pressure.The plastic then cools and solidifies,taking the exact shape of the mold.This process is used for producing solid parts with complex shapes and precise dimensions,such as automotive parts,electronic housings,and consumer products. 2.Product Characteristics • Blow Molding: • Typically produces hollow,thin-walled products. • Ideal for lightweight,large-volume containers. • Limited to simpler shapes due to the nature of the blowing process. • Injection Molding: • Produces solid,complex,and dimensionally precise parts. • Suitable for a wide range of products,from small components to large structural parts. • Can achieve high precision and repeatability. 3.Material Usage and Waste • Blow Molding: • Uses less material for hollow parts,making it more cost-effective for certain applications. • Generally produces less waste material compared to injection molding. • Injection Molding: • Uses more material for solid parts. • May generate more waste due to sprues,runners,and flash,though recycling is often possible. 4.Production Speed and Efficiency • Blow Molding: • Typically faster cycle times for simple,hollow products. • Lower tooling costs and quicker setup times. • Injection Molding: • Slower cycle times for complex parts,but can be highly efficient with multi-cavity molds. • Higher tooling costs and longer setup times,but suitable for high-volume production. 5.Tooling and Cost • Blow Molding: • Lower tooling costs due to simpler mold designs. • Suitable for small to medium production volumes. • Injection Molding: • Higher tooling costs due to the complexity of molds. • More expensive initial investment,but cost-effective for large-scale production. 6.Applications • Blow Molding: • Commonly used for bottles,drums,fuel tanks,and other hollow containers. • Ideal for industries such as packaging,automotive,and consumer goods. • Injection Molding: • Used for a wide range of products,including automotive parts,electronic components,medical devices,and consumer products. • Suitable for industries that require high precision and complex shapes. 7.Material Compatibility • Blow Molding: • Compatible with a variety of thermoplastics,including HDPE,LDPE,PET,and PP. • Limited to materials that can be extruded into a parison. • Injection Molding: • Compatible with a broader range of plastics,including engineering plastics like ABS,nylon,polycarbonate,and more. • Can handle both thermoplastics and thermosetting plastics. Conclusion Choosing between blow molding and injection molding depends on the specific requirements of the product,including its shape,size,material,and production volume.Blow molding is ideal for lightweight,hollow products,while injection molding is preferred for solid,complex,and high-precision parts.Understanding these differences helps manufacturers select the most appropriate process for their needs.
2025-02-26
Huayu Plastic Machine invites you to participate in the Middle East Dubai International Rubber Plastics Industry Exhibition in January 2025
Huayu Plastic Machine invites you to participate in the Middle East Dubai International Rubber Plastics Industry Exhibition in January 2025
The "2025 Middle East Dubai Plastic & Rubber Exhibition (Arab Plast)" held in Dubai World Trade Center in the United Arab Emirates from January 7 to 9, 2025, is a major event for the plastic industry in the Middle East and Africa, known as the weather vane of the plastic industry in the region, and is the ideal way for Chinese plastics enterprises to enter the Middle East market.   Weifang Huayu Plastic Machinery Co., Ltd. invites you to come ~   Huayu Plastic Machine was established in 2002, has 22 years of experience. Huayu Plastic Machine is a professional manufacturer of super large automatic hollow blow molding equipment, which can produce all kinds of plastic buckets, ton buckets, double ring buckets and water horses from 50 liters to 30,000 liters,.Road cones, isolation walls, pallets, tables, floats, kayaks, tool boxes and other hollow products.   In addition, Huayu plastic machine has made a breakthrough in multi-layer technology, which can produce 1-12 layers of buckets, and our company has obtained more than 100 patent certificates, and obtained ISO900, SGS third-party certification and CE certification. Leading position in the industry.   Huayu Plastic Machine has more than 20 years of experience in the production and design of blow molding machines, and in the design and production process, the use of advanced technology and supporting facilities, such as: Germany FLENDER reducer, Siemens PLC controller, the United States Moog wall thickness controller, further optimize the overall performance of the equipment, and rely on stable performance and superior cost performance to make the company's products sell well at home and abroad, and exported to Asia, Southeast Asia, the Middle East, Europe, North America, South America, Africa and other more than 80 regions and countries, praised by customers.   Following the principle of "customer first", Huayu Plastic Machine helps customers choose the right type of blow molding machine and auxiliary materials, and provides customers with the best price and other solutions from the perspective of customers. In addition, Huayu plastic machine provides perfect after-sales service. If the equipment encounters any problems in the production process, no matter at home or abroad, Huayu Plastic Machine will arrange relevant staff to solve the problem.   "Arab Plast 2025" is not only a platform to showcase products, technologies and solutions, but also attracts a large number of professionals and scholars from the industry. Let's meet the Dubai International Rubber and Plastics Industry Exhibition to discuss the stable and rapid development of the blow molding industry and find excellent partners.   Hua Yu Plastic machine, 20 years of blow molding machine experts. For more information, please call +8615265687399.
2025-01-04
IBC production line
IBC production line
An introduction to IBC tank IBC ton barrel refers to IBC intermediate bulk container. It is an essential tool for modern storage and transportation of liquid products. The container is composed of an inner container and a metal frame. The inner container is blow-molded with high molecular weight and high density polyethylene, which has high strength, corrosion resistance and good hygiene. Internationally, it is called IBC (Intermediate Bulk Container, Intermediate Bulk Container); In China, it has many names: plastic container barrels, ton-packed square barrels, ton-packed container barrels, kiloliter barrels, IBC barrels, IBC container barrels... But there is no doubt that it is the big trend of liquid packaging in the world. Origin of the IBC tank In 1974, the world's first IBC plastic container was born... In the 1990s, IBC plastic containers became the most popular liquid packaging containers in the world, which are widely used in the filling and transportation of various liquids, viscous materials and powders... In July 1997, the United Nations passed the "International Maritime Dangerous Goods Code" (IMDG CODE), and IBC plastic container barrels are specified as the designated packaging containers for ocean shipping of dangerous goods in countries around the world... In October 1997, Asia's first IBC plastic container was born in Shanhai Container, and since then began the hard development of China's IBC market... In 2003, IBC plastic containers sold well all over the country, and more and more enterprises chose IBC containers to pack various chemical, food, medicine, oil and other products. Today, IBC plastic containers have successfully occupied more than 60% of the domestic IBC market, and will continue to be the leader and promoter of the liquid packaging trend. The advantages of IBC ton barrels are as follows: (1) More economical. The use of container barrel packaging can greatly reduce the cost of production, storage, transportation and operation. The cost reduction is not only reflected in the reduction of product prices, but also in the saving of manpower and material resources in the entire packaging process. Whether it is in stacking space (can save 35% of space), loading and unloading (convenient loading and unloading of forklifts, greatly reducing the trouble of manual handling), transportation (specially designed for container transportation, especially suitable for various container transportation) , Use (up to three years of service life, can be used repeatedly), IBC plastic container greatly reduces the cost, is your most economical packaging choice. (2) More secure. The ibc barrel is easy to use, economical and durable. With the development of internationalization, the ibc barrel has gradually become the mainstream product of liquid packaging, which can contain Class II and III dangerous goods. Safety has become the primary feature of IBC plastic containers, both in product design and in production. IBC plastic container with HDPE (high density polyethylene) inner tank and rigid frame has higher strength and better chemical resistance, can hold liquids with specific gravity up to 2.2, and is widely suitable for Class II and Class III hazards Packaging, shipping and storage of chemicals. (3) More environmentally friendly. The bottom of the product is equipped with a drain valve, which is convenient, rapid, thorough, safe, and easy to clean. Good chemical resistance and long service life allow IBC plastic containers to be used repeatedly, and each component can be recycled and reused, which makes it more environmentally friendly and becomes a new generation of liquid packaging containers. (4) More professional. The product structure is reasonable, firm and sturdy. It can be directly loaded and unloaded by forklifts, and can be stacked and stored. The combined design enables each component to be professionally produced and can be replaced at any time. Various optional components greatly increase the individuality of the container. degree to meet the ever-changing requirements of customers.
2025-01-04
Blow moulding machine advantage
Blow moulding machine advantage
The difference between blow molding and rotational molding First of all, you need to have a concept of blow molding and rotomolding. In order to have a deeper understanding of the difference and characteristics of rotomolding and rotomolding. What is blow molding? Blow molding can also be called hollow blow molding. The raw material is a plastic parison formed by extrusion or injection. During the operation, the parison needs to be put into the split mold while it is still hot, and after the mold is closed, it is compressed in the parison. The air causes the plastic parison to expand and stick to the inner wall of the mold. After a period of cooling, the mold is released immediately to form various hollow blow molding products. What is rotomolding? Rotational molding, also known as rotational molding, rotational molding, rotary molding, etc., is a method of plastic hollow molding. The raw material is added to the mold, the mold is continuously rotated and heated along the two vertical axes, and the raw material in the mold is gradually and uniformly coated and melted and adhered to the entire surface of the mold cavity under the action of gravity and thermal energy, and then initially formed as The desired shape is cooled and shaped to form the corresponding rotomoulded product. What are the characteristics of blow molding and rotational molding? Next, let's talk about the characteristics of blow molding and rotational molding. Blow molding: (1) In blow molding, the parison is formed by the machine head under low pressure and blown under low pressure (mostly 0.2-1.0mpa), so the residual stress of the product is small, and it is resistant to stretching, The performance of various strains such as impact, bending and environment is high, and it has better performance. In injection molding, the melt must pass through the mold runner and gate under high pressure (15~140mpa), which will lead to uneven stress distribution. The relative molecular mass of blow molding plastic is much higher than that of injection plastic. (2) The relative molecular mass of blow molding grade plastics is much higher than that of injection grade plastics. (3) The blow molding machine occupies a small area, the structure is relatively simple, and it is easy to operate, and 3-5 people can operate the production of one machine. (The rotomolding machine occupies a large area and has a simple structure, but It is difficult to operate and requires a lot of labor) Rotational molding: (1) Quality advantage: During the entire production process of rotomolded products, the product quality and structure are more stable due to the generation of no internal stress. (2) The advantages of flexibility and change. The machine mold of the rotational molding process is easy to manufacture and cheap, so it is especially suitable for the production of multiple varieties and small batches in the development of new products. Huayu IBC tank blow molding machine advantages 1.Production of 540 barrels, Huayu machine produces 540 less scraps per day than its peers. The company was established in 2002 and has more than 18 years of technical experience. There are more than 600 Huayu blow molding machines in operation across the country and other countries around the world. 2.Focus on large blow molding machines and molds, with stable machine performance, high production efficiency, energy saving and environmental protection, and perfect after-sales service. 3.Leading technology, with more than 20 national patents for blow molding machines. The first to design and produce 4-layer, 5-layer and 6-layer large-scale hollow blow molding machines. Leading domestic and international technology. 4.The Die head is independently developed and designed, and has obtained national patents with stable performance. 5.The unique screw design can ensure that the plasticization of raw materials is fully uniform and efficient. With heating and water cooling device to ensure the stability of plasticizing temperature. 6.The clamping system adopts the design of double tie rods and three clamping cylinders, and the clamping is fast, stable and no noise. 7.The wall thickness controller adopts the world's most advanced MOOG wall thickness controller, with fast response speed and precise control. Display wall thickness change curve, easy and intuitive adjustment. 8.Using servo motor, low energy consumption, high efficiency and low noise. 9.The total power of the IBC tank blow molding machine is 433.5KW, and the normal operation of the machine consumes 180KW per hour. Daily electricity consumption: 180KW × 24 hours = 4320KW, the electricity fee is 0.8 yuan, and the daily electricity consumption fee: 4320KW × 0.8 = 3456 yuan. Our company's ton barrel blow molding machine can produce 20-25 barrels per hour, an average of 540 barrels per day, and the electricity cost per barrel: 3456 yuan ÷ 540 = 6.4 yuan. The blow molding machine in the same industry has 15 barrels per hour, and a maximum of 360 barrels per day. The electricity cost per barrel: 3456 yuan ÷ 360 = 9.6 yuan. Therefore, for each barrel produced, Huayu equipment can save 9.6-6.4=3.2 yuan in electricity bills compared with equipment in the same industry. Saving electricity bills every day: 540×3.2=1728 yuan. 10.Huayu machine can control the weight of each barrel to 13.5kg, 11.Huayu blow molding machine scraps 4kg, scraps per barrel in the same industry is about 6kg, every 2kg=1080kg, the cost of scraps cut, cooled, crushed by workers is 0.8 yuan/kg, and the less scraps produced every day can save costs by 1080×0.8=864 yuan. 12.Huayu ton barrel blow molding machine adopts the design of double layer + anti-static coating, which is the first in China. Compared with adding anti-static raw materials to the color masterbatch in the same industry, this design uses less anti-static materials and has a more uniform distribution. . In this design, the anti-static material used in each barrel is only 500-800g plus the cost of 80 yuan per ton barrel, but the sales price of each barrel can be increased by 300-400 yuan. In summary, the blow molding process has many advantages, and the advantages of the hollow blow molding machine using the blow molding process are beyond doubt. For more industry issues about hollow blow molding, please pay more attention to Huayu Plastic Machinery Co., Ltd.
2025-01-04
What is the working principle of the blowing machine?
What is the working principle of the blowing machine?
Blowing molding is a common plastic molding process and is widely used to manufacture hollow plastic products. This process involves heating the plastic material to a molten state and then blowing it into the desired shape. Blowing molding is mainly divided into the following several types: Extruded blow molding: 1. This is the most common method of blow molding, used in the production of bottles, containers, and other hollow products. The process is as follows: Heat and extrude the plastic particles into a hollow tubular molten plastic (called a type or pre-blank).Clip the blank in the mold and blow into the blank through the nozzle to expand and fit to the inner wall of the mold to form the desired shape.After cooling, open the mold and remove the finished product. Injection blow molding (Injection Blow Molding): -This method is suitable for small and high-precision hollow products, such as medicine bottles and cosmetic containers. The process is as follows: -inject the plastic into a mold to form a prefabricated billet.-Transfer the prefabricated billet to the blow mold and expand it by blowing. After cooling, remove the finished product. Tensile blowing (Stretch Blow Molding): Usually used for the production of PET beverage bottles. The process is as follows: -inject the plastic material into a prefabricated billet. Heat the billet and put it into the blow mold.-Pull the simultaneously axially and radially by mechanical device and air pressure to form the desired bottle shape.-After cooling, remove the finished product. The advantages of the blowing process include: Can produce hollow products with complex shape and stable size.-High productive efficiency and suitable for mass manufacturing.-High material utilization rate, less waste material. Due to its wide application and efficient production capacity, the blowing process has been widely used in packaging, automobiles, toys and household goods.
2024-10-14
Water tank blow moulding machine
Water tank blow moulding machine
What is the blow molding process?   Also known as blow molding, the raw material is extruded or injected to form a plastic parison. Put it into the split mold while it is still hot, and after the mold is closed, compressed air is introduced into the parison, so that the plastic parison is inflated and adhered to the inner wall of the mold. After cooling, it is demolded to form various hollow blow molding products.   What is the injection molding process?   A method of producing shapes for industrial products. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding and die casting. Injection molding machine (referred to as injection machine or injection molding machine) is the main molding equipment for making thermoplastics or thermosets into various shapes of plastic products using plastic molding molds. Injection molding is achieved by injection molding machines and molds.   The difference between blow molding and injection molding products   In blow molding, the parison is formed by the machine head at a lower pressure and blown at a low pressure, mostly 0.2-1.0mpa, so the residual stress of the product is small, and it is resistant to stretching, impact, bending and the environment. This strain has higher performance and better performance. In injection molding, the melt must pass through the mold runner and gate under high pressure of 15-140mpa, which will cause uneven stress distribution. The relative molecular mass of blow molding grade plastics, such as PE, is much higher than that of injection grade plastics. The wall thickness of the product is uniform, no post-modification processing is required, the product has no stitches, and there are few waste edges. Blow-molded products are hollow, so the weight is lighter, while injection-molded products will be heavier than blow-molded parts because of their many structural parts.   Advantages of blow molding The hollow blow molding machine occupies a small area, has a simple structure, and is easy to operate. It only needs 3-4 people. Blow-molded products are generally made of high-molecular-weight high-density polyethylene resin, which is extruded and blown once. The molding process is fast and sufficient; the product is fully formed, and the internal quality and performance are stable. Generally, the hollow blow molding machine can produce 18-20 plastic buckets per hour on average. For example, a 2000L bucket with a weight of 40Kg can produce 8-9 pieces per hour. 1-2 workers can be skilled in operation, and the automatic hollow blow molding machine is easy to operate, labor-saving and fast. The product is light in texture, easy to handle, long-lasting, durable and wear-resistant. Generally, it can have a multi-layer structure, and each layer is formed by melting the plastic melt at one time, and the defects caused by it are staggered, which greatly improves the impact resistance of the plastic barrel. The multi-layer structure of the hollow blow-molded plastic barrel has multiple concepts: the outer layer is dark (blue), which can resist ultraviolet rays and light aging, and the inner layer is the natural color of the resin, which ensures the purity of the contents and makes it easier to use. The middle inner layer adopts recycled material, which conforms to the rules of recycling co-extrusion (RECO), which is beneficial to environmental protection, and the outer layer adopts new raw materials while ensuring the overall quality. The hollow blow molding plastic barrel is made of high molecular weight high density low pressure polyethylene raw material, which has the characteristics of high rigidity, creep resistance, wear resistance and environmental stress crack resistance. Can be widely used in petroleum, chemical, pharmaceutical, food and other industries packaging.     Advantages of Huayu blow molding machine 1. The company was established in 2002 and has more than 18 years of technical experience. There are more than 600 Huayu blow molding machines in operation across the country and other countries around the world. 2. Focus on large blow molding machines and molds, with stable machine performance, high production efficiency, energy saving and environmental protection, and perfect after-sales service. 3. Leading technology, with more than 20 national patents for blow molding machines. The first to design and produce 4-layer, 5-layer and 6-layer large-scale hollow blow molding machines. Leading domestic and international technology. 4. The machine head is independently developed and designed, and has obtained national patents with stable performance. 5. The unique screw design can ensure that the plasticization of raw materials is fully uniform and efficient. With heating and water cooling device to ensure the stability of plasticizing temperature. 6. The clamping system adopts the design of double tie rods and three clamping cylinders, and the clamping is fast, stable and no noise. 7. The wall thickness controller adopts the world's most advanced MOOG wall thickness controller, with fast response speed and precise control. Display wall thickness change curve, easy and intuitive adjustment. 8. Using servo motor, low energy consumption, high efficiency and low noise. Company Profile Weifang Huayu Plastic Machinery Co., Ltd. is a professional manufacturer of super-large automatic hollow blow molding equipment, founded in 2002. The company integrates advanced technologies and concepts at home and abroad, and specializes in the design, production and sales of one- to six-story large fully automatic hollow forming unit. Various types of blow molding equipment produced by our company can produce various types of plastic barrels, tool bags, 20 liters to 20,000 liters .Hollow products such as car ceilings, car fuel tanks, trays, large rice transplanting floats, water horses, advertising walls, etc. Super qulity, Stable performance and superior cost performance make the company's products not only sell well in the domestic market, but also export to India, Southeast Asia,More than 30 countries and regions such as Saudi Arabia, South America, Africa, etc., are well received by customers. At present, our company has made breakthrough progress in the technology of multi-layer storage die head, filling the domestic blow molding industry.multiple gaps in the industry. We will continue to devote ourselves to the research and development in the field of blow molding, in order to repay customers, and to build a country in the blow molding industry International brand and continuous efforts.
2024-12-04
Notes for acceptance
Notes for acceptance
Notes for acceptance of blow molding machine 1. After the container arrives at the factory, check whether the seal on the container is sealed and whether the seal number is consistent with the one on the document. 2. After opening the container, check whether the wire rope used to fix the machine parts is broken, if there is any breakage, check whether the machine parts it fixes are damaged during transportation. If the machine parts are damaged, please contact our company in time. Loosen the fixing rope used to fix the machine parts. During the loosening process, please pay attention to taking protective measures to prevent the machine parts from suddenly slipping and causing injury to personnel. Lift the machine parts slowly and smoothly from the inside of the container to the location where the machine is installed. After taking out all the machine parts from the container, please confirm according to the bill of lading to ensure that all the machine parts have arrived, if there is any omission, please contact our company for confirmation. After confirming that there are no omissions, the components are sorted and placed in order to facilitate later installation. According to the list of free accessories provided by us, check the quantity of free accessories and make sure all the free accessories have arrived. If the quantity is inconsistent with the list of free accessories, please contact our company in time for confirmation. Check the brand of the main parts to make sure that the brand of the machine parts arriving is the same as the main parts brand on the contract. Such as motor, inverter, touch screen, PLC, reducer, etc. If the brand on the machine parts is inconsistent with the brand written in the contract, please contact our company for confirmation.
2024-12-04
Energy saving effect of extrusion blow molding machine
Energy saving effect of extrusion blow molding machine
The energy saving of the extrusion blow molding machine can be divided into two parts: one is the power part and the other is the heating part. Power part energy saving: most of the use of inverter, energy saving is to save the residual energy of the motor, such as the actual power of the motor is 50Hz, and you actually only need 30Hz in the production is enough to produce, the excess energy consumption is wasted, the inverter is to change the power output of the motor to achieve energy-saving effect. Heating part energy saving: heating part energy saving is mostly the use of electromagnetic heater energy saving, energy saving rate is about 30%-70% of the old resistor ring. 1. Compared with resistance heating, the electromagnetic heater has more than one layer of insulation layer, and the heat energy utilization rate is increased. 2. Compared with resistance heating, the electromagnetic heater directly acts on the material pipe heating, reducing the heat transfer loss. 3. Compared with resistance heating, the heating speed of the electromagnetic heater is more than a quarter faster, reducing the heating time. (4) Compared with resistance heating, the heating speed of the electromagnetic heater is fast, the production efficiency is improved, so that the motor is in a saturated state, so that it reduces the power loss caused by high power and low demand. The above four points are why the electromagnetic heater can save energy up to 30%-70% on the blow molding machine.
2024-11-26
Extrusion blow molding machine
Extrusion blow molding machine
Extrusion blow molding machine, also known as hollow blow molding, is a rapidly developing plastic processing method. The tubular plastic billet obtained by extrusion or injection molding of thermoplastic resin is hot and placed in a split mold. Compressed air is passed into the billet immediately after the mold is closed, so that the plastic billet is blown and close to the inner wall of the mold. After cooling and demoulding, various hollow products are obtained. The manufacturing process of blow molded film is very similar in principle to that of blow molded hollow products, but it does not use molds, and the molding process of blow molded film is usually included in the extrusion from the perspective of plastic processing technology classification. The blow molding process began to be used to produce low density polyethylene vials during World War II. In the late 1950s, with the birth of high-density polyethylene and the development of blow molding machines, blow molding technology has been widely used. The volume of hollow containers can reach thousands of liters, and some production has been controlled by computers. The plastics suitable for blow molding are polyethylene, polyvinyl chloride, polypropylene, polyester, etc., and the resulting empty containers are widely used as industrial packaging containers. According to the production method of billet, blow molding can be divided into extrusion blow molding and injection blow molding, and the newly developed multi-layer blow molding and tensile blow molding.
2024-11-26
Blow moulding machine
Blow moulding machine
Blow moulding machine, also called hollow blow moulding, is a rapidly developing method of plastic processing. A blow moulding machine is a machine that uses the wind blowing from the machine to blow the plastic body to a certain shape of the cavity after spraying the liquid plastic to make the product. Blow moulding machines can be classified into three categories: extrusion blow moulding machines, injection blow moulding machines and special structure blow moulding machines. Blow moulding machine is mainly composed of hydraulic system, extruder,mold clamping system, die head electrical control system, inflation system, automatic clamping and other parts.It is used for blowing PE and other hollow products of various materials. Such as: square barrels, round barrels, beer preservation containers, tool boxes, lampshades, etc. The machine has high performance, low energy consumption and easy operation. At present, the high-end hollow machine on the market is a newer product developed and developed in combination with my country's national conditions. It selects high-quality hydraulic components, adopts PLC control, and adopts the most advanced FIFO storage head. On the basis of the advantages of traditional hollow aircraft, coupled with today's most advanced technology, its performance is more excellent and reliable. High efficiency and applicability have reached the level of similar products in Japan and Germany. The tubular plastic parison obtained by extrusion or injection molding of thermoplastic resin is placed in the mold while it is still hot (or heated to a softened state). It is closely attached to the inner wall of the mold, and after cooling and demoulding, it is taken out by a manipulator to obtain various hollow products The producing method of blown film is comparable in theory to blow moulding product, however it doesn’t use mould. From the attitude of plastic process technology classification, the molding method of blown film is typically enclosed in extrusion. The blow molding method began to supply denseness polythene vials from dry throughout war II. within the late Nineteen Fifties, with the birth of high-density polythene and therefore the development of blow molding machines, blow molding technology was wide used. the amount of hollow containers will reach thousands of liters, and a few production has adopted pc management. Plastics appropriate for blow molding embody polyester, vinyl resin, polypropene, polythene,etc., and therefore the obtained hollow containers ar wide used as industrial packaging containers. in step with the tactic of constructing the parison, blow molding may be divided into extrusion blow molding and injection blow molding. The new developed ones embody multi-layer blow molding and stretch blow molding. After more than 20 years of research, blow molding technology has made great progress in both theory and practice. However, combined with relevant information, it is found that the research work of blow molding technology is generally concentrated in a certain period of the molding process. Process-wide analysis Numerical simulations of different process factors are rare. The blow molding process can be roughly refined into three stages: parison molding, parison inflation, and cooling and solidification, and a close correlation is formed between them. The external structural shape and wall thickness distribution of the parison affect the expansion of the parison. The surface profile and wall thickness uniformity have a direct impact: for the parison inflation stage, the compressed air and the product thickness and temperature distribution obtained after inflation will affect the cooling and solidification process of the product, thereby affecting the product performance.Based on the above discussion, it is found that it is of great practical significance to strengthen the systematic numerical simulation of the whole process of blow molding, and to ensure the continuity of the simulation process, and then to more accurately describe the entire process of product molding, and the level of blow molding technology is also will increase accordingly. In the era of rapid social and economic development, the demand for hollow plastic products in various industries is increasing, and higher requirements are also placed on product quality, and the geometry of additional products is also becoming more and more complicated. In the process of plastic products, it has been stagnant for a long time in the production state of repeated mold trials in the past, so it is difficult to ensure that the production enterprises have a place to stand in the fierce market environment, and even have the risk of being eliminated. Based on the status quo, it is found that the related technologies of hollow blow molding in my country started relatively slowly, but developed rapidly in the later stage. Universities and major enterprises are actively participating in the research process of this technology. Diversity has a positive effect. Weifang Huayu Plastic Machinery Co., Ltd. was founded in 2002, a manufacturer specialized in super large automatic blow moulding machines. The company intergrates the leading technique and concept at home and abroad, formed his own design, produce, sale and after-sale system in the field of large automatic blow moulding machine for one to six layers products. The machines’ products are including any kinds of plastic tanks and drum (from 20L to 20,000L ) , tool box, car roofs, car oil tank, pellet, rice transplanter float, road block, advertising wall and so on. The machine is famous for his good quality, stable performance as well as high cost-effective. It’s not only well sold in China domestic market, but also in great demand in India, Southeast Asia, Saudi Arabic, South America, Africa etc. and gain a great reputation abroad. Recently the corporate breaks through in multilayer accumulator technique and fill many gaps in domestic blow moulding field. All the workers within the company square measure endeavoring all their efforts in analysis and developments and to create a globe whole, giving the most effective product and repair to any or all the purchasers.
2024-11-04
IBC tank project
IBC tank project
Classification of IBC Products   Standard type Light-proof type Antistatic type It is suitable for liquid packaging of dangerous goods and non-dangerous goods in Class II and III packaging. It is suitable for materials that undergo chemical reactions such as photocoagulation, polymerization, and decomposition. Suitable for liquids with flash point less than 61℃       Food grade: The five-stage filtration of blow molding compressed air meets the requirements of pharmaceutical grade, and the inlet and outlet of the entire production process are in a fully closed state. Dedicated storage warehouse. The raw materials meet the food grade requirements. Electronic grade: The five-stage filtration of blow molding compressed air meets the requirements of electronic grade, and the inlet and outlet of the entire production process are in a fully closed state. Dedicated storage warehouse. The raw materials meet the requirements of electronic grade.       Blow molding machine production process     1.Raw material enters the hopper 2.Screw plasticizing 3.Plasticized plastic extrusion 4.Clamping system turn on 5.Air blowing system works 6.The robot arm takes out the product         Advantages of blow molding machines: 1.It can produce plastic products with the maximum volume of machine and below 2.The upper platform can be lifted and lowered freely 3.Fast clamping and stable locking 4.The production process keeps improving 5.Reasonable design and stable work 6.No pollution in production                     Description: The main machine is used to produce IBC liner, and it needs to be connected to the air tank, air compressor and chiller during installation. The air tank and the air compressor provide the air pressure required by the machine. The chiller is used to provide the cooling water required for the operation of the main machine and the mold. The crusher is used to crush the residual material produced during the production of the IBC liner. Weifang Huayu Plastic Machinery Co., Ltd. is the most professional manufacturer of IBC blow molding machines in China, with domestic leading technology and a number of national patents. The market share of IBC blow molding machines produced is as high as 80%. For more industry issues about hollow blow molding, please pay more attention to Huayu Plastic Machinery Co., Ltd.
2024-11-04
Notes for acceptance of blow molding machine
Notes for acceptance of blow molding machine
Notes for acceptance of blow molding machine 1. After the container arrives at the factory, check whether the seal on the container is sealed and whether the seal number is consistent with the one on the document. 2. After opening the container, check whether the wire rope used to fix the machine parts is broken, if there is any breakage, check whether the machine parts it fixes are damaged during transportation. If the machine parts are damaged, please contact our company in time. Loosen the fixing rope used to fix the machine parts. During the loosening process, please pay attention to taking protective measures to prevent the machine parts from suddenly slipping and causing injury to personnel. Lift the machine parts slowly and smoothly from the inside of the container to the location where the machine is installed. After taking out all the machine parts from the container, please confirm according to the bill of lading to ensure that all the machine parts have arrived, if there is any omission, please contact our company for confirmation. After confirming that there are no omissions, the components are sorted and placed in order to facilitate later installation. According to the list of free accessories provided by us, check the quantity of free accessories and make sure all the free accessories have arrived. If the quantity is inconsistent with the list of free accessories, please contact our company in time for confirmation. Check the brand of the main parts to make sure that the brand of the machine parts arriving is the same as the main parts brand on the contract. Such as motor, inverter, touch screen, PLC, reducer, etc. If the brand on the machine parts is inconsistent with the brand written in the contract, please contact our company for confirmation. Preparations before equipment installation 1. List of equipment required for operation Name Quantity   #46 anti-wear hydraulic oil   170L*Seven barrels #150-220 gear oil   One barrels 3 cubic air compressor   One 3 cubic air tank   One 50 tons Cooling tower   One 20 tons Water tank   One 2 tons Mixer   One Crusher   One Production material   Several   3*150+1 copper wire   Two   Crane   Depending on the machine For reference only, please contact our company's after-sales personnel to provide an accurate list according to the specific machine model   2.Tools required for machine installation               Allen key 1-10 One set   12 2 pcs 14 2 pcs 17 1 pcs 19 1 pcs 22 1 pcs         External hexagon wrench (one side open, one side torx) 6 1 pcs   8 1 pcs 10 1 pcs 12 1 pcs 14 1 pcs 17 1 pcs 19 1 pcs 22 1 pcs 24 1 pcs 27 1 pcs 30 1 pcs 36 2 pcs Extension bar   Φ30*80cm 1 pcs   Φ50*150cm 1 pcs   Adjustable wrench Max open 30mm 1 pcs   Max open 60mm 1 pcs Pipe wrench Open 2 inches 1 pcs   Open 3.5 inches                   1 pcs Electrician tools Slotted screwdriver、Phillips screwdriver Φ5mm 2/2 pcs   Φ3mm 1/1 pcs   Pliers   1 pcs   Multimeter   1 pcs   Socket wrench、Extension bar     One set   Hammer     One big size, One small size   Crowbar     Two   Knives for product   Several   Level ruler   1 pcs     Please prepare the tools that are not in the toolbox For reference only, please contact our company's after-sales personnel to provide an accurate list according to the specific machine model   Precautions before starting the blow molding machine 1. Check the liquid level gauge of the large hydraulic oil station, check the liquid level gauge of the private service oil station, and check the liquid level gauge of the gear box. If the liquid level is not higher than the reference oil level, you need to supplement the hydraulic oil and gear oil of the same type. Check whether the hydraulic oil pipe is connected normally and whether there is oil leakage at the connection, if so, please deal with it in time 2. Check the lubricating condition of the slider guide rail of the mold clamping machine and the slider guide rail of the manipulator. If the machine does not run for a long time, there is dust on the slider guide rail, which needs to be cleaned and then lubricated with lubricating oil. All the places that need to be lubricated need to be checked and lubricated. 3. Check whether the state of each moving part is normal and whether the screws are firmly fixed, mainly the clamping system, manipulator and air seat, check whether the screws are tightened, whether the chain is normally installed on the gear, etc. 4. Check the air compressor, whether the gas tank is connected normally, and check whether the air circuit status is normal. Check whether there is air leakage in pneumatic components such as tracheal joints, solenoid valves, and pressure reducing valves. Check whether the mouthpiece of the air seat is connected to the air tube 5. Check whether the chiller or cold water tower is connected normally, and check whether there is water leakage in the cooling water circuit. Check whether the cooling water path of the reducer and the fuel injection cylinder are unobstructed and whether there is any water leakage. If so, please deal with it in time. 6. Check whether the main power supply is normally connected, whether the ground wire is normally grounded, and whether various wires in the machine are normally connected 7. Check whether the hopper has been filled with raw materials to ensure that the raw materials are dry and clean. Company Profile Weifang Huayu Plastic Machinery Co., Ltd. was founded in 2002, a manufacturer specialized in super large automatic blow moulding machines. The company intergrates the leading technique and concept at home and abroad, formed his own design, produce, sale and after sale system in the field of large automatic blow moulding machine for one to six layers products. The machines’ products are including any kinds of plastic tanks and drum (from 20L to 20,000L ) , tool box, car roofs, car oil tank, pellet, rice transplanter float, road block, advertising wall and so on. The machine is famous for his good quality, stable performance as well as high cost-effective. It’s not only well sold in China domestic market, but also in great demand in India, Southeast Asia, Saudi Arabic, South America, Africa etc. and gain a great reputation abroad. Recently the company breaks through in multilayer accumulator technique and fill several gaps in domestic blow moulding field. All the staff in the company are endeavoring all their efforts in research and developments and to build a globe brand, giving the best products and service to all the customers.
2024-09-30
Precautions before starting the blow molding machine
Precautions before starting the blow molding machine
Precautions before starting the blow molding machine 1. Check the liquid level gauge of large hydraulic oil station, servo oil station and gearbox. If the liquid level is not higher than the reference oil level, it is necessary to supplement the hydraulic oil and gear oil of the same model. Check whether the hydraulic oil pipe is connected normally and whether there is oil leakage at the connection. If so, please deal with it in time. The selection of hydraulic oil model needs to be determined according to the temperature of the environment where the machine is located. Please contact Weifang Huayu Plastic Machinery Co., Ltd. for details.   2. Check the lubrication of the slide guide rail of the clamping machine and the slide guide rail of the robot arm. If the machine does not run for a long time and there is dust at the slide guide rail, it needs to be cleaned and lubricated with lubricating oil. All places requiring lubrication shall be inspected and lubricated with lubricating oil. The brand of sliding block and guide rail used by Weifang Huayu Plastic Machinery Co., Ltd. is Taiwan HIWIN, with stable operation and no noise.   3. Check whether the state of all moving parts is normal and whether the screws are fixed firmly, mainly the clamping system, robot arm and blow seat. Check whether the screws are tightened and whether the chain is normally installed on the gear.   4. Check whether the air compressor and air tank are connected normally and whether the air circuit is normal. Whether there is air leakage in pneumatic components such as air pipe connector, solenoid valve and pressure reducing valve. Check whether the blowing pin of the blow seat is connected to the air pipe. Weifang Huayu Plastic Machinery Co., Ltd. can provide customers with air tanks and air compressors with high quality, high safety performance and high cost performance. You are welcome to buy when ordering the blow molding machine of Weifang Huayu Plastic Machinery Co., Ltd.   5. Check whether the cooling tower or chiller is connected normally and whether the cooling water circuit is leaking. Check whether the cooling water path of the gearbox and the cooling water path of the injection cylinder are unobstructed and whether there is water leakage. If so, please deal with it in time. In countries and regions with high average temperature, it is best to choose a chiller with better refrigeration effect. The cooling effect of the machine and mold is improved, which is conducive to improving the production efficiency of the blow molding machine.   6. Check whether the main power supply is normally connected, whether the ground wire is normally grounded, and whether various wires in the machine are normally connected.The main power line of Weifang Huayu blow molding machine is divided into two lines, which is controlled by the main power switch. Each extruder and heating area are also controlled by a separate switch, which is convenient for the operation of the machine.   7. Check whether the hopper has been filled with raw materials and make sure the raw materials are dry and clean.The equipment of Weifang Huayu Plastic Machinery Co., Ltd. is equipped with two different feeding machines for customers to choose, spring loader and vacuum loader. You can choose different loaders according to your own needs. 8. Before starting the machine after long-time shutdown, it must be preheated for more than 24 hours. Production can be started after preheating. If heating is stopped for any reason during production, it needs to be stopped for 1 hour and heated for 2 hours; Stop for 2 hours and heat for 4 hours; Stop for 3 hours and heat for 6 hours; If it stops for more than 8 hours, it needs to be heated again for more than 24 hours. Weifang Huayu Plastic Machinery Co., Ltd. has two kinds of diehead heaters to choose from. One is nano heater, which adopts new nano technology, with high heating efficiency and good thermal insulation performance, which is more energy-saving than ordinary heater. The second is the electromagnetic heater, which can save energy by 40% - 50%, but has high requirements for voltage stability. You can choose different diehead heater according to your actual situation.
2024-09-30
The operating principle of blow molding machine
The operating principle of blow molding machine
The operating principle of blow molding machine   Blow molding machine, also called hollow blow molding, is a rapidly developing method of plastic processing. A blow molding machine is a machine that uses the wind blowing from the machine to blow the plastic body to a certain shape of the cavity after spraying the liquid plastic to make the product. Blow molding machines can be classified into three categories: extrusion blow molding machines, injection blow molding machines and special structure blow molding machines. Blow molding machine is mainly composed of hydraulic system, extruder,mold clamping system, die head electrical control system, inflation system, automatic clamping and other parts.It is used for blowing PE and other hollow products of various materials. Such as: square barrels, round barrels, beer preservation containers, tool boxes, lampshades, etc. The machine has high performance, low energy consumption and easy operation. At present, the high-end hollow machine on the market is a newer product developed and developed in combination with my country's national conditions. It selects high-quality hydraulic components, adopts PLC control, and adopts the most advanced FIFO storage head. On the basis of the advantages of traditional hollow aircraft, coupled with today's most advanced technology, its performance is more excellent and reliable. High efficiency and applicability have reached the level of similar products in Japan and Germany. The tubular plastic parison obtained by extrusion or injection molding of thermoplastic resin is placed in the mold while it is still hot (or heated to a softened state). It is closely attached to the inner wall of the mold, and after cooling and demoulding, it is taken out by a manipulator to obtain various hollow products After more than 20 years of research, blow molding technology has made great progress in both theory and practice. However, combined with relevant information, it is found that the research work of blow molding technology is generally concentrated in a certain period of the molding process. Process-wide analysis Numerical simulations of different process factors are rare. The blow molding process can be roughly refined into three stages: parison molding, parison inflation, and cooling and solidification, and a close correlation is formed between them. The external structural shape and wall thickness distribution of the parison affect the expansion of the parison. The surface profile and wall thickness uniformity have a direct impact: for the parison inflation stage, the compressed air and the product thickness and temperature distribution obtained after inflation will affect the cooling and solidification process of the product, thereby affecting the product performance.Based on the above discussion, it is found that it is of great practical significance to strengthen the systematic numerical simulation of the whole process of blow molding, and to ensure the continuity of the simulation process, and then to more accurately describe the entire process of product molding, and the level of blow molding technology is also will increase accordingly. In the era of rapid social and economic development, the demand for hollow plastic products in various industries is increasing, and higher requirements are also placed on product quality, and the geometry of additional products is also becoming more and more complicated. In the process of plastic products, it has been stagnant for a long time in the production state of repeated mold trials in the past, so it is difficult to ensure that the production enterprises have a place to stand in the fierce market environment, and even have the risk of being eliminated. Based on the status quo, it is found that the related technologies of hollow blow molding in my country started relatively slowly, but developed rapidly in the later stage. Universities and major enterprises are actively participating in the research process of this technology. Diversity has a positive effect.
2024-09-04
Comparison between blow molding process and roll molding process
Comparison between blow molding process and roll molding process
Blow molding and rotational molding are two common blow molding processes. What is the difference between blow molding and rotomolding? Which molding process is better? First of all, let's understand the concept of blow molding process and rotational molding process. Learn about the difference between blow molding and rotational molding.   What is the blow molding process?   Also known as blow molding, the raw material is extruded or injected to form a plastic parison. Put it into the split mold while it is still hot, and after the mold is closed, compressed air is introduced into the parison, so that the plastic parison is inflated and adhered to the inner wall of the mold. After cooling, it is demolded to form various hollow blow molding products.   What is rotomolding process?   Also known as rotational molding, rotational molding, and rotary molding, it is a method of plastic hollow molding. The raw material is added to the mold, the mold is continuously rotated and heated along the two vertical axes, and the raw material in the mold is gradually and uniformly coated and melted and adhered to the entire surface of the mold cavity under the action of gravity and thermal energy, and is initially formed as required. The shape of the product is cooled and shaped into a corresponding rotomolded product.   Next, the difference between blow molding and rotational molding will be compared from different aspects.   Machine construction for blow and rotomolding   The hollow blow molding machine occupies a small area, has a simple structure, and is easy to operate. It only needs 3-4 people.     The rotomolding machine occupies a large area and has a simple structure, but the operation is more complicated and often requires a lot of labor.   Production efficiency in blow and rotomolding   Blow-molded products are generally made of high-molecular-weight high-density polyethylene resin, which is extruded and blown once. The molding process is fast and sufficient; the product is fully formed, and the internal quality and performance are stable. Generally, the hollow blow molding machine can produce 18-20 plastic buckets per hour on average. For example, a 2000L bucket with a weight of 40Kg can produce 8-9 pieces per hour. 1-2 workers can be skilled in operation, and the automatic hollow blow molding machine is easy to operate, labor-saving and fast.   The processing speed of rotomolding is slow. For the same 2000L bucket, the output of rotomolding is only 1-2 pieces per hour. In addition, rotomolding has high requirements on raw materials and less plastic material is available. In addition, large-scale rotomolding, 3-4 workers, is labor-intensive, long processing cycle, and high cost. Therefore, it is not suitable for large-scale assembly line production. Production of multi-layer products for blow and rotomolding   The multi-layer blow-molded product uses a strong UV-stabilized outer layer, a black middle layer, and a virgin polymer inner layer that is in direct contact with drinking water. Multiple layers in the blow molding process can be formed at the same time, so the bonding between each layer is very tight 1. Introduction to the advantages and performance of hollow blow molding products 1. The product is light in texture, easy to handle, long-term use, durable, wear-resistant and anti-fall. Generally, it can have a multi-layer structure, and each layer is formed by melting the plastic melt at one time, and the defects caused by it are staggered, which greatly improves the impact resistance of the plastic barrel. The multi-layer structure of the hollow blow-molded plastic barrel has multiple concepts: the outer layer is dark (blue), which can resist ultraviolet rays and light aging, and the inner layer is the natural color of the resin, which ensures the purity of the contents and makes it easier to use. The middle inner layer adopts recycled material, which conforms to the rules of recycling co-extrusion (RECO), which is beneficial to environmental protection, and the outer layer adopts new raw materials while ensuring the overall quality. 2. The hollow blow molding plastic barrel is made of high molecular weight high density low pressure polyethylene raw material, which has the characteristics of high rigidity, creep resistance, wear resistance and environmental stress crack resistance. Can be widely used in petroleum, chemical, pharmaceutical, food and other industries packaging.   In conclusion, the hollow blow molding machine adopts multi-layer die technology. Realize the production of multi-layer products. Improve material recycling rate, reduce material cost, and increase production efficiency accordingly.   In the rotomolding process, each layer needs to be added separately in each molding process, which will reduce the adhesion between each layer, cannot guarantee the quality of the product, and also cause a waste of manpower and time. Which one is better quality and stronger about blow molded products and rotomolded products? The answer, of course, is blow molding products. The products produced by the blow molding process have good color, light weight, thick and uniform wall thickness, and good quality. In rotomolding, because the plastic is melted by fire and then cooled and formed, the factors affecting the quality of the product are difficult to control, and there are often quality problems such as uneven wall thickness of the product, large dimensional errors, and impurities on the surface of the product. In simple terms, blow molded products are more rigid than rotomolded products, and are more resistant to creep, wear and environmental stress cracking, and are more resistant to collisions and lower transportation costs.   In addition, in terms of energy consumption, blow molding is more energy-efficient than rotomolding.   At present, in the design and production of hollow blow molding machines, induction heaters are used for the die and extruder, which can save 40% to 50% of energy. The use of servo motors for the clamping device of the machine can save 40% of energy. The reduction in energy consumption also saves certain production costs.   Compared with rotomolding and blow molding, there is a lot more manual work. For example, in the production process of rotational molding, specialized workers are needed to open and close the mold. Opening and closing the mold is a heavy manual labor. This requires a lot of labor and labor costs. The fuel used in rotomolding keeps the temperature at a high level that is dangerous for workers or the process of adding raw materials. Fuel combustion also produces gases that pollute the environment. After the production of one product, in order to produce the next product as soon as possible, when the mold is still hot, it is necessary to pour cold water on it to cool it down, and the cost of fuel is very high, which results in a waste of resources.     This is a summary of the above. According to what we have said above, it should be seen that the cost of the blow molding process is lower, the blow molding requires less labor, high production efficiency, low material requirements, low material cost, Less energy consumption, etc.   The above is the process comparison between blow molding and rotational molding. In the long run, the blow molding process brings us a wider range of benefits. The blow molding process has so many advantages, and the advantages of the hollow blow molding machine using the blow molding process are beyond doubt.  
2024-09-04
Water tank machine introduction
Water tank machine introduction
What is the blow molding process?   Also known as blow molding, the raw material is extruded or injected to form a plastic parison. Put it into the split mold while it is still hot, and after the mold is closed, compressed air is introduced into the parison, so that the plastic parison is inflated and adhered to the inner wall of the mold. After cooling, it is demolded to form various hollow blow molding products.   What is the injection molding process?   A method of producing shapes for industrial products. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding and die casting. Injection molding machine (referred to as injection machine or injection molding machine) is the main molding equipment for making thermoplastics or thermosets into various shapes of plastic products using plastic molding molds. Injection molding is achieved by injection molding machines and molds.   The difference between blow molding and injection molding products   In blow molding, the parison is formed by the machine head at a lower pressure and blown at a low pressure, mostly 0.2-1.0mpa, so the residual stress of the product is small, and it is resistant to stretching, impact, bending and the environment. This strain has higher performance and better performance. In injection molding, the melt must pass through the mold runner and gate under high pressure of 15-140mpa, which will cause uneven stress distribution. The relative molecular mass of blow molding grade plastics, such as PE, is much higher than that of injection grade plastics. The wall thickness of the product is uniform, no post-modification processing is required, the product has no stitches, and there are few waste edges. Blow-molded products are hollow, so the weight is lighter, while injection-molded products will be heavier than blow-molded parts because of their many structural parts.   Advantages of blow molding The hollow blow molding machine occupies a small area, has a simple structure, and is easy to operate. It only needs 3-4 people. Blow-molded products are generally made of high-molecular-weight high-density polyethylene resin, which is extruded and blown once. The molding process is fast and sufficient; the product is fully formed, and the internal quality and performance are stable. Generally, the hollow blow molding machine can produce 18-20 plastic buckets per hour on average. For example, a 2000L bucket with a weight of 40Kg can produce 8-9 pieces per hour. 1-2 workers can be skilled in operation, and the automatic hollow blow molding machine is easy to operate, labor-saving and fast. The product is light in texture, easy to handle, long-lasting, durable and wear-resistant. Generally, it can have a multi-layer structure, and each layer is formed by melting the plastic melt at one time, and the defects caused by it are staggered, which greatly improves the impact resistance of the plastic barrel. The multi-layer structure of the hollow blow-molded plastic barrel has multiple concepts: the outer layer is dark (blue), which can resist ultraviolet rays and light aging, and the inner layer is the natural color of the resin, which ensures the purity of the contents and makes it easier to use. The middle inner layer adopts recycled material, which conforms to the rules of recycling co-extrusion (RECO), which is beneficial to environmental protection, and the outer layer adopts new raw materials while ensuring the overall quality. The hollow blow molding plastic barrel is made of high molecular weight high density low pressure polyethylene raw material, which has the characteristics of high rigidity, creep resistance, wear resistance and environmental stress crack resistance. Can be widely used in petroleum, chemical, pharmaceutical, food and other industries packaging.     Advantages of Huayu blow molding machine 1. The company was established in 2002 and has more than 18 years of technical experience. There are more than 600 Huayu blow molding machines in operation across the country and other countries around the world. 2. Focus on large blow molding machines and molds, with stable machine performance, high production efficiency, energy saving and environmental protection, and perfect after-sales service. 3. Leading technology, with more than 20 national patents for blow molding machines. The first to design and produce 4-layer, 5-layer and 6-layer large-scale hollow blow molding machines. Leading domestic and international technology. 4. The machine head is independently developed and designed, and has obtained national patents with stable performance. 5. The unique screw design can ensure that the plasticization of raw materials is fully uniform and efficient. With heating and water cooling device to ensure the stability of plasticizing temperature. 6. The clamping system adopts the design of double tie rods and three clamping cylinders, and the clamping is fast, stable and no noise. 7. The wall thickness controller adopts the world's most advanced MOOG wall thickness controller, with fast response speed and precise control. Display wall thickness change curve, easy and intuitive adjustment. 8. Using servo motor, low energy consumption, high efficiency and low noise. Company Profile Weifang Huayu Plastic Machinery Co., Ltd. is a professional manufacturer of super-large automatic hollow blow molding equipment, founded in 2002. The company integrates advanced technologies and concepts at home and abroad, and specializes in the design, production and sales of one- to six-story large fully automatic hollow forming unit. Various types of blow molding equipment produced by our company can produce various types of plastic barrels, tool bags, 20 liters to 20,000 liters .Hollow products such as car ceilings, car fuel tanks, trays, large rice transplanting floats, water horses, advertising walls, etc. Super qulity, Stable performance and superior cost performance make the company's products not only sell well in the domestic market, but also export to India, Southeast Asia,More than 30 countries and regions such as Saudi Arabia, South America, Africa, etc., are well received by customers. At present, our company has made breakthrough progress in the technology of multi-layer storage die head, filling the domestic blow molding industry.multiple gaps in the industry. We will continue to devote ourselves to the research and development in the field of blow molding, in order to repay customers, and to build a country in the blow molding industry International brand and continuous efforts.
2024-08-03
The working principle of blow moulding machine
The working principle of blow moulding machine
The working principle of blow moulding machine     Blow moulding machine, also called hollow blow moulding, is a rapidly developing method of plastic processing. A blow moulding machine is a machine that uses the wind blowing from the machine to blow the plastic body to a certain shape of the cavity after spraying the liquid plastic to make the product.     Blow moulding machines can be classified into three categories: extrusion blow moulding machines, injection blow moulding machines and special structure blow moulding machines.     Blow moulding machine is mainly composed of hydraulic system, extruder,mold clamping system, die head electrical control system, inflation system, automatic clamping and other parts.It is used for blowing PE and other hollow products of various materials. Such as: square barrels, round barrels, beer preservation containers, tool boxes, lampshades, etc. The machine has high performance, low energy consumption and easy operation.     At present, the high-end hollow machine on the market is a newer product developed and developed in combination with my country's national conditions. It selects high-quality hydraulic components, adopts PLC control, and adopts the most advanced FIFO storage head.            On the basis of the advantages of traditional hollow aircraft, coupled with today's most advanced technology, its performance is more excellent and reliable. High efficiency and applicability have reached the level of similar products in Japan and Germany. The tubular plastic parison obtained by extrusion or injection molding of thermoplastic resin is placed in the mold while it is still hot (or heated to a softened state). It is closely attached to the inner wall of the mold, and after cooling and demoulding, it is taken out by a manipulator to obtain various hollow products     The producing method of blown film is comparable in theory to blow moulding product, however it doesn’t use mould. From the attitude of plastic process technology classification, the molding method of blown film is typically enclosed in extrusion. The blow molding method began to supply denseness polythene vials from dry throughout war II. within the late Nineteen Fifties, with the birth of high-density polythene and therefore the development of blow molding machines, blow molding technology was wide used. the amount of hollow containers will reach thousands of liters, and a few production has adopted pc management. Plastics appropriate for blow molding embody polyester, vinyl resin, polypropene, polythene,etc., and therefore the obtained hollow containers ar wide used as industrial packaging containers. in step with the tactic of constructing the parison, blow molding may be divided into extrusion blow molding and injection blow molding. The new developed ones embody multi-layer blow molding and stretch blow molding.     After more than 20 years of research, blow molding technology has made great progress in both theory and practice. However, combined with relevant information, it is found that the research work of blow molding technology is generally concentrated in a certain period of the molding process. Process-wide analysis Numerical simulations of different process factors are rare. The blow molding process can be roughly refined into three stages: parison molding, parison inflation, and cooling and solidification, and a close correlation is formed between them. The external structural shape and wall thickness distribution of the parison affect the expansion of the parison. The surface profile and wall thickness uniformity have a direct impact: for the parison inflation stage, the compressed air and the product thickness and temperature distribution obtained after inflation will affect the cooling and solidification process of the product, thereby affecting the product performance.Based on the above discussion, it is found that it is of great practical significance to strengthen the systematic numerical simulation of the whole process of blow molding, and to ensure the continuity of the simulation process, and then to more accurately describe the entire process of product molding, and the level of blow molding technology is also will increase accordingly.     In the era of rapid social and economic development, the demand for hollow plastic products in various industries is increasing, and higher requirements are also placed on product quality, and the geometry of additional products is also becoming more and more complicated. In the process of plastic products, it has been stagnant for a long time in the production state of repeated mold trials in the past, so it is difficult to ensure that the production enterprises have a place to stand in the fierce market environment, and even have the risk of being eliminated. Based on the status quo, it is found that the related technologies of hollow blow molding in my country started relatively slowly, but developed rapidly in the later stage. Universities and major enterprises are actively participating in the research process of this technology. Diversity has a positive effect.     Weifang Huayu Plastic Machinery Co., Ltd. was founded in 2002, a manufacturer specialized in super large automatic blow moulding machines. The company intergrates the leading technique and concept at home and abroad, formed his own design, produce, sale and after-sale system in the field of large automatic blow moulding machine for one to six layers products.     The machines’ products are including any kinds of plastic tanks and drum (from 20L to 20,000L ) , tool box, car roofs, car oil tank, pellet, rice transplanter float, road block, advertising wall and so on. The machine is famous for his good quality, stable performance as well as high cost-effective. It’s not only well sold in China domestic market, but also in great demand in India, Southeast Asia, Saudi Arabic, South America, Africa etc. and gain a great reputation abroad.     Recently the corporate breaks through in multilayer accumulator technique and fill many gaps in domestic blow moulding field. All the workers within the company square measure endeavoring all their efforts in analysis and developments and to create a globe whole, giving the most effective product and repair to any or all the purchasers.
2024-08-03
IBC tank introduction
IBC tank introduction
  An introduction to IBC tank IBC ton barrel refers to IBC intermediate bulk container. It is an essential tool for modern storage and transportation of liquid products. The container is composed of an inner container and a metal frame. The inner container is blow-molded with high molecular weight and high density polyethylene, which has high strength, corrosion resistance and good hygiene. Internationally, it is called IBC (Intermediate Bulk Container, Intermediate Bulk Container); In China, it has many names: plastic container barrels, ton-packed square barrels, ton-packed container barrels, kiloliter barrels, IBC barrels, IBC container barrels... But there is no doubt that it is the big trend of liquid packaging in the world. Origin of the IBC tank In 1974, the world's first IBC plastic container was born... In the 1990s, IBC plastic containers became the most popular liquid packaging containers in the world, which are widely used in the filling and transportation of various liquids, viscous materials and powders... In July 1997, the United Nations passed the "International Maritime Dangerous Goods Code" (IMDG CODE), and IBC plastic container barrels are specified as the designated packaging containers for ocean shipping of dangerous goods in countries around the world... In October 1997, Asia's first IBC plastic container was born in Shanhai Container, and since then began the hard development of China's IBC market... In 2003, IBC plastic containers sold well all over the country, and more and more enterprises chose IBC containers to pack various chemical, food, medicine, oil and other products. Today, IBC plastic containers have successfully occupied more than 60% of the domestic IBC market, and will continue to be the leader and promoter of the liquid packaging trend. The advantages of IBC ton barrels are as follows: (1) More economical. The use of container barrel packaging can greatly reduce the cost of production, storage, transportation and operation. The cost reduction is not only reflected in the reduction of product prices, but also in the saving of manpower and material resources in the entire packaging process. Whether it is in stacking space (can save 35% of space), loading and unloading (convenient loading and unloading of forklifts, greatly reducing the trouble of manual handling), transportation (specially designed for container transportation, especially suitable for various container transportation) , Use (up to three years of service life, can be used repeatedly), IBC plastic container greatly reduces the cost, is your most economical packaging choice. (2) More secure. The ibc barrel is easy to use, economical and durable. With the development of internationalization, the ibc barrel has gradually become the mainstream product of liquid packaging, which can contain Class II and III dangerous goods. Safety has become the primary feature of IBC plastic containers, both in product design and in production. IBC plastic container with HDPE (high density polyethylene) inner tank and rigid frame has higher strength and better chemical resistance, can hold liquids with specific gravity up to 2.2, and is widely suitable for Class II and Class III hazards Packaging, shipping and storage of chemicals. (3) More environmentally friendly. The bottom of the product is equipped with a drain valve, which is convenient, rapid, thorough, safe, and easy to clean. Good chemical resistance and long service life allow IBC plastic containers to be used repeatedly, and each component can be recycled and reused, which makes it more environmentally friendly and becomes a new generation of liquid packaging containers. (4) More professional. The product structure is reasonable, firm and sturdy. It can be directly loaded and unloaded by forklifts, and can be stacked and stored. The combined design enables each component to be professionally produced and can be replaced at any time. Various optional components greatly increase the individuality of the container. degree to meet the ever-changing requirements of customers.   Description: The main machine is used to produce IBC liner, and it needs to be connected to the air tank, air compressor and chiller during installation. The air tank and the air compressor provide the air pressure required by the machine. The chiller is used to provide the cooling water required for the operation of the main machine and the mold. The crusher is used to crush the residual material produced during the production of the IBC liner. Weifang Huayu Plastic Machinery Co., Ltd. is the most professional manufacturer of IBC blow molding machines in China, with domestic leading technology and a number of national patents. The market share of IBC blow molding machines produced is as high as 80%. For more industry issues about hollow blow molding, please pay more attention to Huayu Plastic Machinery Co., Ltd.
2024-07-18
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