Place of Origin:
China
Brand Name:
Huayu
Certification:
CE,ISO9001,AAA
Model Number:
HYBM IBC-3
| Applicable Material | HDPE |
|---|---|
| Total Weight | 70T |
| Loading Type | Vacuum loaded |
| Extruder Motor Power | 110 kW + 75 kW + 75 kW |
| Screw L/D Ratio | 30:1 |
| Plasticizing Capacity | 600 kg/h |
| Accumulator Capacity | 30 kg |
| Die Head Heating Power | 90 kW |
The Huayu HYBM-IBC series accumulator-type 3-layer co-extrusion blow moulding machine is specially engineered for the production of 1000L HDPE IBC tote tanks, widely used in chemical liquid packaging, food-grade liquid storage, pesticide and solvent transportation industries. Adopting mature accumulator head co-extrusion technology, this machine produces high-barrier three-layer IBC liners with stable layer distribution, excellent wall thickness uniformity and outstanding anti-permeation performance, meeting the strict packaging requirements for corrosive and volatile liquids.
The whole machine adopts a heavy-duty servo hydraulic driving system, which effectively reduces idle energy consumption and lowers running noise compared with traditional constant-pump hydraulic systems. The hydraulic circuit is equipped with high-precision proportional valves and pressure sensors, ensuring stable clamping force, fast mould opening and closing action, and reliable long-cycle operation.
The clamping unit is designed with a robust frame structure, processed by large gantry milling machines to guarantee high rigidity and deformation resistance. It can withstand high internal blowing pressure during the forming process and keep mould closing precision consistent for thousands of production cycles, avoiding flash and uneven product edges.
The core 3-layer co-extrusion accumulator head is independently developed and optimised. It adopts a multi-channel runner structure to realise synchronous melting and stacking of three layers of HDPE raw materials. Operators can adjust the proportion of each layer separately through the control system according to product requirements:
The parison thickness control system supports up to 200-point wall thickness adjustment, precisely controlling the thickness curve of the entire parison from top to bottom. It effectively solves common defects such as thin bottom, uneven side wall and excessive material waste of IBC tanks, greatly improving the product qualification rate and reducing raw material consumption.
The extrusion system is equipped with high-efficiency single-screw extruders matched for three layers. The screw and barrel are treated with nitriding and alloy coating, featuring good wear resistance and corrosion resistance. The screw structure is optimised for HDPE resin, with stable plasticising capacity, low melt temperature fluctuation and consistent melt quality.
Each extruder is driven by an independent servo motor, with adjustable speed and stable feeding. The heating sections adopt cast aluminium heating rings and air cooling modules, achieving accurate temperature control within ±1 °C, preventing local overheating and material degradation, and ensuring the surface gloss of IBC inner containers.
The machine is fitted with a touchscreen operation interface, supporting parameter storage, recipe calling, production data statistics and fault alarm display. Operators can save different recipes for different IBC specifications. When switching products, they can call the preset parameters directly instead of repeated debugging.
The system records real-time data including production quantity, cycle time, temperature, pressure and alarm logs, which facilitates production management and quality traceability. Multiple safety protection functions are built in, including mould safety interlock, emergency stop button, pressure overload protection and door opening power-off protection, to guarantee the safety of on-site operators.
This 3-layer IBC blow moulding machine supports flexible mould configuration. It can be matched with 1000L standard IBC moulds and can also be customised for special-size IBC liners according to customer demands. Finished IBC tanks made by this equipment have good drop resistance, stacking performance and UV resistance after forming. The produced containers are compatible with standard metal IBC frames and valves, fully matching mainstream packaging standards in global markets.
We focus on whole-process service for blow moulding solutions. Before delivery, every machine undergoes continuous running tests and trial production with raw materials. We provide on-site installation guidance, operator training, process parameter debugging and long-term after-sales maintenance. Spare parts supply and remote technical support are available to help customers stabilise production and reduce downtime.
This equipment is an ideal choice for manufacturers who want to produce high-quality, high-barrier IBC tanks and upgrade from single-layer IBC production lines. It balances production efficiency, product quality and operating cost, and has gained recognition from packaging manufacturers across many overseas markets.
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