The Huayu 1000L 10-Layer Co-extrusion Blow Molding Machine stands at the forefront of large-container manufacturing technology. This flagship system is engineered for the most demanding and specialized applications, where container performance is non-negotiable. It provides an unparalleled platform for material scientists and engineers to create "super-containers" with up to ten distinct functional layers, pushing the boundaries of what is possible in terms of barrier protection, lightweighting, sustainability, and smart functionality.
Ten layers represent the zenith of commercial co-extrusion capability for 1000L containers. This architecture allows for the creation of highly engineered "material sandwiches" with microscopic precision. Designers can incorporate multiple, distinct barrier layers (e.g., one for oxygen, another for moisture), separate compartments for different recycled material streams, dedicated adhesive layers for challenging material combinations, structural reinforcement layers, and even layers for smart functions like oxygen scavenging or time-temperature indication. This enables the production of containers that are lighter, stronger, more sustainable, and more protective than ever thought possible, meeting the strictest regulatory and performance demands in pharmaceuticals, high-end chemicals, and advanced food storage.
Operating a 10-layer line requires the highest level of engineering precision and process stability. Huayu's machine integrates a sophisticated co-extrusion system, typically configured with multiple extruders feeding a custom-engineered 10-layer die head. Each melt stream is independently controlled with precision gear pumps and in-line monitoring to ensure absolute consistency. The machine is built around a massive, rigid frame and a high-tonnage clamping unit to ensure stability during the molding of large 1000L parts. Governed by a state-of-the-art industrial PC control system with full SCADA integration, it offers recipe management, predictive diagnostics, and real-time adjustment of every process parameter, guaranteeing flawless execution of the most complex multilayer structures.
| Feature / Parameter | Specification |
|---|---|
| Model | HY-1000L-10L |
| Capacity Range (L) | 200 - 1000 |
| Number of Layers | 10 |
| Machine Dimension (LWH, M) | Customized (e.g., ~12 * 6 * 7) |
| Extruder Configuration | Multiple Independent Extruders (e.g., 6 Extruders for 10 Layers) |
| Screw Diameter (mm) | 80 (Typical, Customizable) |
| Screw L/D Ratio | 28:1 / 30:1 |
| Plasticizing Capacity (KG/H) | 480+ |
| Clamping Force (KN) | 1000+ (Customized) |
| Control System | Industrial PC with SCADA, Full Recipe & Diagnostics |
| Key Technology | Precision Layer Control, Advanced Die Head Design, Gravimetric Feeding Option |
| Key Advantages | Ultimate Design Freedom (10 Layers), Unmatched Multi-Barrier & Functional Performance, Cutting-Edge Process Control |
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